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now 777s are grounded
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Not exactly what I want to see out my window.

They constantly try to escape from the darkness outside and within
Dreaming of systems so perfect that no one will need to be good T.S. Eliot

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Re: now 777s are grounded [spockwaslen] [ In reply to ]
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Alsonot what I want to see when coming back to my car. This was from a 747 though. Quite a run Boing is having...
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Re: now 777s are grounded [malte] [ In reply to ]
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This is Pratt and Whitney. Only 777s that use those engines are grounded.
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Re: now 777s are grounded [spockwaslen] [ In reply to ]
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Not really. The PW4000 engines are grounded and they are only in service on about 10% of the 777 fleet.
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Re: now 777s are grounded [torrey] [ In reply to ]
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It's quite handy that they can blame (and pass on LDs to) the engine manufacturer for this and so ground the fleet quickly.
Pity the same action didn't happen when it was their own control systems.
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Re: now 777s are grounded [spockwaslen] [ In reply to ]
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You don't realize how big those are until the cowling is sitting on someone's porch.

I'm beginning to think that we are much more fucked than I thought.
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Re: now 777s are grounded [j p o] [ In reply to ]
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j p o wrote:
You don't realize how big those are until the cowling is sitting on someone's porch.

Sneaky funny comment. I nearly spat out my tea I had just put in my mouth.

Well done.

How does Danny Hart sit down with balls that big?
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Re: now 777s are grounded [spockwaslen] [ In reply to ]
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I don't put a lot of fault with Boeing on this one (Unless more comes out that shows otherwise). United is the operator of this aircraft and the engine is a P&W. That said, I fully acknowledge that the optics are terrible for Boeing.

Right now, it seems like the issues with these engines lay with United Airlines. It's their responsibility to remove a component from service if they receive an AD, SB, etc.
Last edited by: Brandon_W: Feb 22, 21 6:41
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Re: now 777s are grounded [spockwaslen] [ In reply to ]
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What's amazing is that it doesn't look like the wing was damaged. Probably the reason that they were able to bring the plane down successfully.
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Re: now 777s are grounded [NormM] [ In reply to ]
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Significant wing damage would make the plane unflyable. Unflyable usually means death.

Wing engines are mounted in such a way so as to prevent wing damage in case of an engine fire, explosion, or major malfunction.

Jet engines are also surrounded by shields which are designed to contain projectiles coming from the engines, and this is to protect the airframe and passengers.

All that said, barring any other problems, a 777 can fly for many, many hours on just one engine.

Advanced Aero TopTube Storage for Road, Gravel, & Tri...ZeroSlip & Direct-mount, made in the USA.
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Re: now 777s are grounded [j p o] [ In reply to ]
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j p o wrote:
You don't realize how big those are until the cowling is sitting on someone's porch.
I did a summer internship with Boeing just after they rolled out the 777. I was working on the engine nacelles and the 777 has the largest engines of any aircraft. With the 737 engines you could put your arm in the outer bypass duct. For the 777 engine you could crawl into it.
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Re: now 777s are grounded [torrey] [ In reply to ]
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torrey wrote:
j p o wrote:
You don't realize how big those are until the cowling is sitting on someone's porch.

I did a summer internship with Boeing just after they rolled out the 777. I was working on the engine nacelles and the 777 has the largest engines of any aircraft. With the 737 engines you could put your arm in the outer bypass duct. For the 777 engine you could crawl into it.

The 777 engine width is just a little smaller than the 737 fuselage.



The GE90 is even a bit bigger than the PW pictured above.
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Re: now 777s are grounded [chaparral] [ In reply to ]
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And here is the GE engine on a 747

When I was interning there they had a problem with the 777 engines that could only be created by flying fast and low. So they flew the 747 test bed as low and fast as they could in the area of the desert they were allowed to fly in. They said even the test pilots were getting motion sick from the maneuvers they were pulling off.
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Re: now 777s are grounded [j p o] [ In reply to ]
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Yes that was another one of those scary pictures.

They constantly try to escape from the darkness outside and within
Dreaming of systems so perfect that no one will need to be good T.S. Eliot

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Re: now 777s are grounded [NormM] [ In reply to ]
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NormM wrote:
What's amazing is that it doesn't look like the wing was damaged. Probably the reason that they were able to bring the plane down successfully.

Not unlike the 2018 Southwest incident where an engine blew, a piece went through a window (ultimately killing a passenger), but the wing was ok.
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Re: now 777s are grounded [DarkSpeedWorks] [ In reply to ]
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DarkSpeedWorks wrote:
Significant wing damage would make the plane unflyable. Unflyable usually means death.

Wing engines are mounted in such a way so as to prevent wing damage in case of an engine fire, explosion, or major malfunction.

Jet engines are also surrounded by shields which are designed to contain projectiles coming from the engines, and this is to protect the airframe and passengers.

All that said, barring any other problems, a 777 can fly for many, many hours on just one engine.

Yeah, all things considered, this was an incredibly successful failure.
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Re: now 777s are grounded [chaparral] [ In reply to ]
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chaparral wrote:
torrey wrote:
j p o wrote:
You don't realize how big those are until the cowling is sitting on someone's porch.

I did a summer internship with Boeing just after they rolled out the 777. I was working on the engine nacelles and the 777 has the largest engines of any aircraft. With the 737 engines you could put your arm in the outer bypass duct. For the 777 engine you could crawl into it.


The 777 engine width is just a little smaller than the 737 fuselage.



The GE90 is even a bit bigger than the PW pictured above.


Yeah, we are definitely pushing the limits of engineering.
You can’t just ‘scale up’ and think your failure rate is the same.
What I’ve been told is that they were lucky that it was a somewhat contained failure (except for pieces ejecting forward and shredding the cowling).
Also, allegedly the stuff you see glowing/burning is carbon fiber?

I would always prefer not to have seats adjacent certain engine types on certain carriers. And certainly I would not chose a 737MAX.
Last edited by: windschatten: Feb 22, 21 10:57
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Re: now 777s are grounded [PomDad] [ In reply to ]
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It all functioned as designed. The engine containment ring contained the thrown blades that prevented damage to the fuselage (it wouldn't damage the wing). The plane is designed to handle well with an engine out. The 737 failure was the outlier.
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Re: now 777s are grounded [hank rearden] [ In reply to ]
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hank rearden wrote:
It all functioned as designed. The engine containment ring contained the thrown blades that prevented damage to the fuselage (it wouldn't damage the wing). The plane is designed to handle well with an engine out. The 737 failure was the outlier.

I work in the aerospace industry and we have recently added some work from a customers industrial side. Unbeknownst to me, the requirements for the industrial side are a lot more stringent than the aerospace side, except for Frozen Planning parts (parts that if they fail the aircraft will crash). My comment to the customer was, "When was the last time you saw a backhoe fall out of the sky?" He said, "you won't but on a backhoe there is typically only a single point of failure, whereas, on an airplane there are multiple redundant systems to keep it from falling out of the sky."

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Each day is what you make of it so make it the best day possible.
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Re: now 777s are grounded [ In reply to ]
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Looks like a critical failure on one of the turbine fan blades






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Re: now 777s are grounded [spockwaslen] [ In reply to ]
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blancolirio's latest assessment...

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Re: now 777s are grounded [justcallmejoe] [ In reply to ]
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justcallmejoe wrote:
blancolirio's latest assessment...

Yea, not buying the damage on the leading edge there is due to the fan blade slicing. First, there is a significant load pulling them back into the engine. Second, very unlikely it would it would actually be in the orientation to slice that, just an unlikely way to impact.

This image shows the area much better and does not look like damage from the fan blade. You can see there is also damage ~180 degrees opposite the "slice" area. This leads me to believe the damage is due to the loads on the cowl during the fan blade out even due to the deformation of the casing that made the engine be way less round than it should be. This stretched and squeezed the cowl. Causing it to fail and what looks like a slice, is just a crack that is propagating from the leading edge. As you can see from the other side of slice, the failure started at the very leading edge, not where the blade would start slicing.




Also, where is he getting that the fan blade ricocheted forward on SWA1380? That didn't happen. Large chunks of the failed fan blade in that incident were lodged inside the engine, not flung forward. He even then says that it was determined to be a contained engine failure, which is correct! There were not fan blade pieces flug forward, that is what they mean by contained.

I had to stop there.
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Re: now 777s are grounded [chaparral] [ In reply to ]
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Blades being pulled into the engine under load?
The cowling deforming when a blade shears off?

Yeah, better stop here....

Everybody is an expert. LoL.
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Re: now 777s are grounded [nevertoolate] [ In reply to ]
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nevertoolate wrote:
Blades being pulled into the engine under load?
The cowling deforming when a blade shears off?

Yeah, better stop here....

Everybody is an expert. LoL.

Yes, the engines are pulled backwards. What loads do you think are on the tips of these fan blades.

Yes, there is huge deformation. The amount of energy imparted on the casing from these blades is mindblowing. Of course there is huge deformation. Where else do you think the crazy energies go? That is how things work.

You don't need my expertise to know that. Here is a youtube video showing both the blades being pulled backwards and the crazy deformation:


If you want I can explain more the dynamics here and the engineering of systems for fan blade out events.
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Re: now 777s are grounded [chaparral] [ In reply to ]
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I didn't know you were an FAA investigator. Good to know!
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Re: now 777s are grounded [justcallmejoe] [ In reply to ]
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justcallmejoe wrote:
I didn't know you were an FAA investigator. Good to know!

FAA are not the only experts here...
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Re: now 777s are grounded [chaparral] [ In reply to ]
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Quote:
Also, where is he getting that the fan blade ricocheted forward on SWA1380? That didn't happen. Large chunks of the failed fan blade in that incident were lodged inside the engine, not flung forward. He even then says that it was determined to be a contained engine failure, which is correct! There were not fan blade pieces flug forward, that is what they mean by contained.

I had to stop there.

You are correct, all of the fuselage damage on SWA1380 was well aft of the engine location.

Advanced Aero TopTube Storage for Road, Gravel, & Tri...ZeroSlip & Direct-mount, made in the USA.
DarkSpeedWorks.com.....Reviews.....Insta.....Facebook

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Re: now 777s are grounded [chaparral] [ In reply to ]
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You're using research from a Rolls Royce engine on an Airbus vs a 777 with a P&W, 2 different platforms probably using 2 different technologies.
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Re: now 777s are grounded [justcallmejoe] [ In reply to ]
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justcallmejoe wrote:
You're using research from a Rolls Royce engine on an Airbus vs a 777 with a P&W, 2 different platforms probably using 2 different technologies.

No this is kinda fundamentals here. The fact is the blades have enormous energy. Making a casing that would not deform due to the massive energies involved here would be incredibly heavy. The casing are designed to absorb and contain the blades, they are going to deform doing that. The energy has to go somewhere.

The loading on the blade are also similar between the designs, that is just what is going to happen when the blade that is under load and suddenly snaps at is going to do. They are lever in bending being pulled forward of the engine by the lift they create, but that does not mean they will go forward during a failure. Grab a pencil, hold the bottom with one hand. Then with your other hand pull the top towards you. Now release your grip on the bottom, where does it go? Now if you release the top, it obviously goes away from you. Not to mention there are huge air loads pulling it into the engine and high surface area. This won't be affected by the composition or the different aerodynamic designs of the blade. Just look at how they failed in the video.
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Re: now 777s are grounded [chaparral] [ In reply to ]
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chaparral wrote:
nevertoolate wrote:
Blades being pulled into the engine under load?
The cowling deforming when a blade shears off?

Yeah, better stop here....

Everybody is an expert. LoL.


Yes, the engines are pulled backwards. What loads do you think are on the tips of these fan blades.

Yes, there is huge deformation. The amount of energy imparted on the casing from these blades is mindblowing. Of course there is huge deformation. Where else do you think the crazy energies go? That is how things work.

You don't need my expertise to know that. Here is a youtube video showing both the blades being pulled backwards and the crazy deformation:
If you want I can explain more the dynamics here and the engineering of systems for fan blade out events.


OK. you're an expert. What I meant to say is:

I did not see the cylinder containing the blades deforming laterally. Sure, the engine 'breathes' behind it, but the cylinder (titanium?), doesn't deform significantly. That would shear all the blades right off.

Basic physics dictates, and the slow mo actually shows, that the exploding blades do move laterally and slightly forward first, not backwards.
Engine pulls backwards, blades get pulled forward relative to the engine. Basic physics.
I mean, they design the blade containment cylinder to extend forwards, but not significantly past the fan blade stage.

So its totally feasible and normal, that the blades could just separate/slice off the cowling at the front of the cylinder? No?
Am I totally wrong on this?
Serious question.

Anyways, doesn't matter. What do you think? Ingestion (unlikely), or more likely a hairline fracture not detected during inspection (x-rays)?.

For sure, this time it's not P&W or BOEING's fault.
.
Last edited by: nevertoolate: Feb 22, 21 21:15
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Re: now 777s are grounded [nevertoolate] [ In reply to ]
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nevertoolate wrote:
chaparral wrote:
nevertoolate wrote:
Blades being pulled into the engine under load?
The cowling deforming when a blade shears off?

Yeah, better stop here....

Everybody is an expert. LoL.


Yes, the engines are pulled backwards. What loads do you think are on the tips of these fan blades.

Yes, there is huge deformation. The amount of energy imparted on the casing from these blades is mindblowing. Of course there is huge deformation. Where else do you think the crazy energies go? That is how things work.

You don't need my expertise to know that. Here is a youtube video showing both the blades being pulled backwards and the crazy deformation:
If you want I can explain more the dynamics here and the engineering of systems for fan blade out events.


OK. you're an expert. What I meant to say is:

I did not see the cylinder containing the blades deforming laterally. Sure, the engine 'breathes' behind it, but the cylinder (titanium?), doesn't deform significantly. That would shear all the blades right off.

Basic physics dictates, and the slow mo actually shows, that the exploding blades do move laterally and slightly forward first, not backwards.
Engine pulls backwards, blades get pulled forward relative to the engine. Basic physics.
I mean, they design the blade containment cylinder to extend forwards, but not significantly past the fan blade stage.

So its totally feasible and normal, that the blades could just separate/slice off the cowling at the front of the cylinder? No?
Am I totally wrong on this?
Serious question.

Anyways, doesn't matter. What do you think? Ingestion (unlikely), or more likely a hairline fracture not detected during inspection (x-rays)?.

For sure, this time it's not P&W or BOEING's fault.
.

I don't know the containment design on the P&W engines, but you can get some hints from the photos on the thread. There is generally a large amount of composites in the design, lots of aramid fibers. You can see what looks like a aramid honeycomb in the picture.

No, that is not basic physics here. Yes, the blades do have a load pushing forward, but it is not that simple. These are beams in bending, so that forward load at the place where the blade breaks is moment. This causes the piece of the blade that breaks not to have a forward vector, but a rotation. Going back to pencil example, you will see this. So that is where that energy stored up due to the loading of the blades goes, not forward, but a rotation. Then you have the massive airload on these pieces, that will then push the piece backwards. So while part of the blade does move forward, the blade is not shot forward. It just rotates until it is stopped.

This is why it won't stay in the correct orientation to slice the leading edge, because the piece is rotating on that short axis. For it to hit the cowl like that it would also have to present the greatest surface area to the incoming air, which would make it very hard to keep going forward. So slicing the leading edge like that seem so incredibly unlikely. The damage seen is due to the loads that cause it to be ripped off. And also hitting the ground from thousands of feet in the air.

What you are also thinking is the containment going forward of the blades is actually mostly boundry layer control and some noise insulation.

See South West Airline 1380:



Notice the similar damage to the engine? That is was due to the fan blade out event also. The damage done to the exterior was due to the extreme loads and deflections on the engine casing from the fan blade out event. All of those exterior parts are attached to structure that deformed under the loads and failed. Or structure that unlatched a panel that can open for service.

I don't know why the fan blade failed. Could be all sorts of things. Probably not some ingestion, they are designed to handle some big birds (strangely heavier birds than empennage is designed for, I guess heavy birds will not hit the tail for some strange reason, always seemed like an odd regulation to me). Could be a crack not detected. Or could be a crack that grew much larger following inspection. Or some weird corrosion. All sorts of things could cause that.

I do think we are going to see some regulations in the future to further prevent these fan blade out events from causing parts to depart the airplane. It is just that the loads are so crazy and so many ways for it to fail it is going to be hard.
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Re: now 777s are grounded [chaparral] [ In reply to ]
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chaparral wrote:
nevertoolate wrote:
chaparral wrote:
nevertoolate wrote:
Blades being pulled into the engine under load?
The cowling deforming when a blade shears off?

Yeah, better stop here....

Everybody is an expert. LoL.


Yes, the engines are pulled backwards. What loads do you think are on the tips of these fan blades.

Yes, there is huge deformation. The amount of energy imparted on the casing from these blades is mindblowing. Of course there is huge deformation. Where else do you think the crazy energies go? That is how things work.

You don't need my expertise to know that. Here is a youtube video showing both the blades being pulled backwards and the crazy deformation:
If you want I can explain more the dynamics here and the engineering of systems for fan blade out events.


OK. you're an expert. What I meant to say is:

I did not see the cylinder containing the blades deforming laterally. Sure, the engine 'breathes' behind it, but the cylinder (titanium?), doesn't deform significantly. That would shear all the blades right off.

Basic physics dictates, and the slow mo actually shows, that the exploding blades do move laterally and slightly forward first, not backwards.
Engine pulls backwards, blades get pulled forward relative to the engine. Basic physics.
I mean, they design the blade containment cylinder to extend forwards, but not significantly past the fan blade stage.

So its totally feasible and normal, that the blades could just separate/slice off the cowling at the front of the cylinder? No?
Am I totally wrong on this?
Serious question.

Anyways, doesn't matter. What do you think? Ingestion (unlikely), or more likely a hairline fracture not detected during inspection (x-rays)?.

For sure, this time it's not P&W or BOEING's fault.
.


I don't know the containment design on the P&W engines, but you can get some hints from the photos on the thread. There is generally a large amount of composites in the design, lots of aramid fibers. You can see what looks like a aramid honeycomb in the picture.

No, that is not basic physics here. Yes, the blades do have a load pushing forward, but it is not that simple. These are beams in bending, so that forward load at the place where the blade breaks is moment. This causes the piece of the blade that breaks not to have a forward vector, but a rotation. Going back to pencil example, you will see this. So that is where that energy stored up due to the loading of the blades goes, not forward, but a rotation. Then you have the massive airload on these pieces, that will then push the piece backwards. So while part of the blade does move forward, the blade is not shot forward. It just rotates until it is stopped.

This is why it won't stay in the correct orientation to slice the leading edge, because the piece is rotating on that short axis. For it to hit the cowl like that it would also have to present the greatest surface area to the incoming air, which would make it very hard to keep going forward. So slicing the leading edge like that seem so incredibly unlikely. The damage seen is due to the loads that cause it to be ripped off. And also hitting the ground from thousands of feet in the air.

What you are also thinking is the containment going forward of the blades is actually mostly boundry layer control and some noise insulation.

See South West Airline 1380:



Notice the similar damage to the engine? That is was due to the fan blade out event also. The damage done to the exterior was due to the extreme loads and deflections on the engine casing from the fan blade out event. All of those exterior parts are attached to structure that deformed under the loads and failed. Or structure that unlatched a panel that can open for service.

I don't know why the fan blade failed. Could be all sorts of things. Probably not some ingestion, they are designed to handle some big birds (strangely heavier birds than empennage is designed for, I guess heavy birds will not hit the tail for some strange reason, always seemed like an odd regulation to me). Could be a crack not detected. Or could be a crack that grew much larger following inspection. Or some weird corrosion. All sorts of things could cause that.

I do think we are going to see some regulations in the future to further prevent these fan blade out events from causing parts to depart the airplane. It is just that the loads are so crazy and so many ways for it to fail it is going to be hard.

"So while part of the blade does move forward, the blade is not shot forward. It just rotates until it is stopped."

Thanks, that makes sense.
I guess with the increased forces generated by these huge high performance engines, new regulations regarding attachment of their fairings would be appropriate.

Living near a major airport, I am not too happy.
The increased noise due to the newer FAA 'channeling' of approach/departure paths is an annoyance, but the possibility that hard things drop on your head is not fun.
Not flying that much, but air traffic certainly has picked up again.
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Re: now 777s are grounded [nevertoolate] [ In reply to ]
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They don't need regulations on the designs or strengths. This is a known flaw with any turbofan and you can't design them any better than this. Instead you monitor lifetimes and inspect and take them out of service prior to failure. This was most likely a failure of United to properly inspect or monitor the fans (maybe due to operational interruptions from Covid) or it was a 6 sigma crack growth.
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Re: now 777s are grounded [spockwaslen] [ In reply to ]
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A great vid with the cockpit/tower recordings, these pilots have ice water in their veins.
.. https://www.youtube.com/watch?v=q5Wler87pwY
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Re: now 777s are grounded [spockwaslen] [ In reply to ]
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Re: now 777s are grounded [torrey] [ In reply to ]
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torrey wrote:
They don't need regulations on the designs or strengths. This is a known flaw with any turbofan and you can't design them any better than this. Instead you monitor lifetimes and inspect and take them out of service prior to failure. This was most likely a failure of United to properly inspect or monitor the fans (maybe due to operational interruptions from Covid) or it was a 6 sigma crack growth.

Future regulations won't be so much about stopping fan blade loss, but about that loss resulting in nacelle components departing the airplane. Already the rules detail that the structure must sustain the vibrations during the windmill phase resulting in the fan blade loss, but it is obvious less successful dealing with the initial loads due to the impact of the fan blade on the case.
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Re: now 777s are grounded [50+] [ In reply to ]
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50+ wrote:
A great vid with the cockpit/tower recordings, these pilots have ice water in their veins.
.. https://www.youtube.com/watch?v=q5Wler87pwY
Tom Wolfe wrote:
Anyone who travels very much on airlines in the United States soon gets to know the voice of the airline pilot . . . coming over the intercom . . . with a particular drawl, a particular folksiness, a particular down-home calmness that is so exaggerated it begins to parody itself . . . the voice that tells you, as the airliner is caught in thunderheads and goes bolting up and down a thousand feet at a single gulp, to check your seat belts because ‘uh, folks, it might get a little choppy’ . . . Who doesn't know that voice! And who can forget it—even after he is proved right and the emergency is over.
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