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Kona Pro Bike Failures
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I've heard about several bike failures yesterday amongst the pros.

Jeff Symonds - broken (loose) crank
Matt Hansen - snapped brake cable or at least came loose
Heater Wuertle - Rear derailluer failure and not Di2 meltdown
Jordan Rapp - broken saddle rails

Any others?

Updated with corrections/additions.
Last edited by: logella: Oct 11, 15 14:51
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Re: Kona Pro Bike Failures [logella] [ In reply to ]
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logella wrote:
I've heard about several bike failures yesterday amongst the pros.

Jeff Symonds - broken crank
Matt Hansen - snapped brake cable
Heater Wuertle - Di2 meltdown

Any others?

I believe that it was Matt's aero bars that broke as the result of a crash. Still seems like things that shouldn't happen on race day.

This isn't the first I've heard of Di2 issues - very happy with my SRAM Red 'old school' group.

Blog: http://262toboylstonstreet.blogspot.com/
https://twitter.com/NateThomasTri
Coaching: https://bybtricoaching.com/ - accepting athletes for 2023
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Re: Kona Pro Bike Failures [natethomas] [ In reply to ]
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What I've heard is that when he went to apply the brakes for the turn the cable snapped and which led to the crash. The bars snapped as a result of the crash.
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Re: Kona Pro Bike Failures [natethomas] [ In reply to ]
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natethomas wrote:
logella wrote:
I've heard about several bike failures yesterday amongst the pros.

Jeff Symonds - broken crank
Matt Hansen - snapped brake cable
Heater Wuertle - Di2 meltdown

Any others?


I believe that it was Matt's aero bars that broke as the result of a crash. Still seems like things that shouldn't happen on race day.

This isn't the first I've heard of Di2 issues - very happy with my SRAM Red 'old school' group.


There is probably a reason why some pro cyclists (Cancellara, Nibali, Contador) use mechanical shifting for their critical races. There is less to go wrong.


I don't understand how someone's brake cable could snap. That sounds like incompetent maintenance.
Last edited by: Arch Stanton: Oct 11, 15 11:46
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Re: Kona Pro Bike Failures [Arch Stanton] [ In reply to ]
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What was going on with Tim O'donnell near Wiakola??
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Re: Kona Pro Bike Failures [logella] [ In reply to ]
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logella wrote:
I've heard about several bike failures yesterday amongst the pros.

Jeff Symonds - broken crank
Matt Hansen - snapped brake cable
Heater Wuertle - Di2 meltdown

Any others?

I don't think it was Heather's Di2, it was her rear derailleur pulley came dislodged according to Fastyellow (Dusty Nabor) who saw her bike.

-Of course it's 'effing hard, it's IRONMAN!
Team ZOOT
ZOOT, QR, Garmin, HED Wheels, Zealios, FormSwim, Precision Hydration, Rudy Project
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Re: Kona Pro Bike Failures [logella] [ In reply to ]
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logella wrote:
What I've heard is that when he went to apply the brakes for the turn the cable snapped and which led to the crash. The bars snapped as a result of the crash.

That's too bad about Matt. After my crash at IM Switerland in 2011, and seeing how badly carbon base bars shatter, I have gone to Aluminium basebar only. They may bend ever so slightly in a crash, but you can likely get up and continue your day if your body is OK.

Do you know if the cable snapped or did it just come lose at the Allen Key bolt where the cable attaches to the brakes. I literally have never heard of a brake cable snapping in all my years of cycling. The forces on them SHOULD be too low to cause a failure. There is a reason why brake cables are thicker and more robust than shifter cables. I know it is easy to Monday morning QB all this (that's what fans are supposed to do anyway) but would be very surprised with a truly "snapped" brake cable. Real bummer for Matt however you look at this.

In terms of Symond's broken crank. I bet you the crank was not broken. I am guessing it came lose. Again, I have never heard of a broken crank, but I have heard of cranks improperly tightened coming lose and this happening after travel is not entirely uncommon either.
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Re: Kona Pro Bike Failures [devashish_paul] [ In reply to ]
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Didn't Rapp's saddle break?
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Re: Kona Pro Bike Failures [devashish_paul] [ In reply to ]
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Carbon cranks brake. Done it 4 times.

http://www.gudmundsnilstveit.com
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Re: Kona Pro Bike Failures [Guddis] [ In reply to ]
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Guddis wrote:
Carbon cranks brake. Done it 4 times.

Seriously, first time I have heard of a crank breaking and I have had carbon cranks on 2 bikes (but generally stuck with Al).
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Re: Kona Pro Bike Failures [devashish_paul] [ In reply to ]
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My money's on bad wrenching on the brakes. I ran the same brake cables for 10 years and ~30,000 miles on one bike without having a problem, including quite a few emergency stops with wheels locked up! Ironically I finally changed the cables last year at the same time as replacing the calipers, and after less than 12 months I've got a sticky rear brake which is driving me nuts and I can't figure out the root cause.
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Re: Kona Pro Bike Failures [Bryancd] [ In reply to ]
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Bryancd wrote:
logella wrote:
I've heard about several bike failures yesterday amongst the pros.

Jeff Symonds - broken crank
Matt Hansen - snapped brake cable
Heater Wuertle - Di2 meltdown

Any others?


I don't think it was Heather's Di2, it was her rear derailleur pulley came dislodged according to Fastyellow (Dusty Nabor) who saw her bike.

It wasn't a Di2 failure, it was a pulley failure. AKA it was a mechanical failure in an electric system.


Rodney
TrainingPeaks | Altra Running | RAD Roller
http://www.goinglong.ca
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Re: Kona Pro Bike Failures [rferic18] [ In reply to ]
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rferic18 wrote:
Didn't Rapp's saddle break?

Yes. The saddle rails snapped in four places. Progressively. One rail snapped about 30km into the ride, and it was manageable, but with the saddle being weakened by the one rail snapping, it just kept breaking more. By the time I was climbing to Hawi, the saddle was basically just loosely held onto to the top of the seatpost.

After the turnaround in Hawi, I flagged down tech support and sad, "I need a saddle." They had one guys bike on the roof, and we just pulled the saddle off and swapped it in. But obviously wasn't able to position it correctly. It was better than what I had, but it was pitched way up, so I had the choice of either riding it MTB style - sitting back big-slam style on it - or sitting with the nose of the saddle jammed into my prostate. I needed to stand a lot to take pressure off and just generally was pretty uncomfortable. But I was able to finish the ride and thought I might run okay. But my legs were pretty messed up from doing 150km without proper support under my ass...

When you think about "shit happens" during a race, this was not something that ever entered into my consciousness... Kona definitely has some Bermuda-Triangle-esque qualities when it comes to bikes.

"Non est ad astra mollis e terris via." - Seneca | rappstar.com | FB - Rappstar Racing | IG - @jordanrapp
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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Rappstar wrote:
rferic18 wrote:
Didn't Rapp's saddle break?


Yes. The saddle rails snapped in four places. Progressively. One rail snapped about 30km into the ride, and it was manageable, but with the saddle being weakened by the one rail snapping, it just kept breaking more. By the time I was climbing to Hawi, the saddle was basically just loosely held onto to the top of the seatpost.

After the turnaround in Hawi, I flagged down tech support and sad, "I need a saddle." They had one guys bike on the roof, and we just pulled the saddle off and swapped it in. But obviously wasn't able to position it correctly. It was better than what I had, but it was pitched way up, so I had the choice of either riding it MTB style - sitting back big-slam style on it - or sitting with the nose of the saddle jammed into my prostate. I needed to stand a lot to take pressure off and just generally was pretty uncomfortable. But I was able to finish the ride and thought I might run okay. But my legs were pretty messed up from doing 150km without proper support under my ass...

When you think about "shit happens" during a race, this was not something that ever entered into my consciousness... Kona definitely has some Bermuda-Triangle-esque qualities when it comes to bikes.


Sorry to hear about your race....at the Paris Indoor tri in 1993:

https://www.youtube.com/watch?v=ShaIkG8qf48


Go to 6:20 into the video when they leave T1 and see what happens to Garret McCarthy's saddle (ouch). Short race on the velodrome and he had to do it standing. I guess you spent way too much time either compressing your hip angle sitting way back, or standing up, both of which killing your bike and run split. That's a stellar result considering all this. Congrats.
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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Rappstar wrote:
rferic18 wrote:
Didn't Rapp's saddle break?


Yes. The saddle rails snapped in four places. Progressively. One rail snapped about 30km into the ride, and it was manageable, but with the saddle being weakened by the one rail snapping, it just kept breaking more. By the time I was climbing to Hawi, the saddle was basically just loosely held onto to the top of the seatpost.

After the turnaround in Hawi, I flagged down tech support and sad, "I need a saddle." They had one guys bike on the roof, and we just pulled the saddle off and swapped it in. But obviously wasn't able to position it correctly. It was better than what I had, but it was pitched way up, so I had the choice of either riding it MTB style - sitting back big-slam style on it - or sitting with the nose of the saddle jammed into my prostate. I needed to stand a lot to take pressure off and just generally was pretty uncomfortable. But I was able to finish the ride and thought I might run okay. But my legs were pretty messed up from doing 150km without proper support under my ass...

When you think about "shit happens" during a race, this was not something that ever entered into my consciousness... Kona definitely has some Bermuda-Triangle-esque qualities when it comes to bikes.


I've always avoided carbon railed saddles but I put a Dash saddle on my bike last winter... mainly because I wanted to try the Dash but I wish Dash had a Ti railed saddle.

Sorry about your bad luck.

Favorite Gear: Dimond | Cadex | Desoto Sport | Hoka One One
Last edited by: GMAN19030: Oct 11, 15 14:34
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Re: Kona Pro Bike Failures [GMAN19030] [ In reply to ]
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GMAN19030 wrote:
Rappstar wrote:
rferic18 wrote:
Didn't Rapp's saddle break?


Yes. The saddle rails snapped in four places. Progressively. One rail snapped about 30km into the ride, and it was manageable, but with the saddle being weakened by the one rail snapping, it just kept breaking more. By the time I was climbing to Hawi, the saddle was basically just loosely held onto to the top of the seatpost.

After the turnaround in Hawi, I flagged down tech support and sad, "I need a saddle." They had one guys bike on the roof, and we just pulled the saddle off and swapped it in. But obviously wasn't able to position it correctly. It was better than what I had, but it was pitched way up, so I had the choice of either riding it MTB style - sitting back big-slam style on it - or sitting with the nose of the saddle jammed into my prostate. I needed to stand a lot to take pressure off and just generally was pretty uncomfortable. But I was able to finish the ride and thought I might run okay. But my legs were pretty messed up from doing 150km without proper support under my ass...

When you think about "shit happens" during a race, this was not something that ever entered into my consciousness... Kona definitely has some Bermuda-Triangle-esque qualities when it comes to bikes.


I've always avoided carbon railed saddles but I put a Dash saddle on my bike last winter... mainly because I wanted to try the Dash but I wish Dash had a Ti railed saddle.

Sorry about your bad luck.

These were titanium rails that snapped. Solid titanium rails...

"Non est ad astra mollis e terris via." - Seneca | rappstar.com | FB - Rappstar Racing | IG - @jordanrapp
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Re: Kona Pro Bike Failures [rbuike] [ In reply to ]
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rbuike wrote:
Bryancd wrote:
logella wrote:
I've heard about several bike failures yesterday amongst the pros.

Jeff Symonds - broken crank
Matt Hansen - snapped brake cable
Heater Wuertle - Di2 meltdown

Any others?


I don't think it was Heather's Di2, it was her rear derailleur pulley came dislodged according to Fastyellow (Dusty Nabor) who saw her bike.


It wasn't a Di2 failure, it was a pulley failure. AKA it was a mechanical failure in an electric system.

But that doesn't work with the Di2 haters version of events. Electronic shifting is evil.

Favorite Gear: Dimond | Cadex | Desoto Sport | Hoka One One
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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Rappstar wrote:
GMAN19030 wrote:
Rappstar wrote:
rferic18 wrote:
Didn't Rapp's saddle break?


Yes. The saddle rails snapped in four places. Progressively. One rail snapped about 30km into the ride, and it was manageable, but with the saddle being weakened by the one rail snapping, it just kept breaking more. By the time I was climbing to Hawi, the saddle was basically just loosely held onto to the top of the seatpost.

After the turnaround in Hawi, I flagged down tech support and sad, "I need a saddle." They had one guys bike on the roof, and we just pulled the saddle off and swapped it in. But obviously wasn't able to position it correctly. It was better than what I had, but it was pitched way up, so I had the choice of either riding it MTB style - sitting back big-slam style on it - or sitting with the nose of the saddle jammed into my prostate. I needed to stand a lot to take pressure off and just generally was pretty uncomfortable. But I was able to finish the ride and thought I might run okay. But my legs were pretty messed up from doing 150km without proper support under my ass...

When you think about "shit happens" during a race, this was not something that ever entered into my consciousness... Kona definitely has some Bermuda-Triangle-esque qualities when it comes to bikes.


I've always avoided carbon railed saddles but I put a Dash saddle on my bike last winter... mainly because I wanted to try the Dash but I wish Dash had a Ti railed saddle.

Sorry about your bad luck.


These were titanium rails that snapped. Solid titanium rails...

How the fuck? Didn't expect that reply.

Favorite Gear: Dimond | Cadex | Desoto Sport | Hoka One One
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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Rappstar wrote:
GMAN19030 wrote:
Rappstar wrote:
rferic18 wrote:
Didn't Rapp's saddle break?


Yes. The saddle rails snapped in four places. Progressively. One rail snapped about 30km into the ride, and it was manageable, but with the saddle being weakened by the one rail snapping, it just kept breaking more. By the time I was climbing to Hawi, the saddle was basically just loosely held onto to the top of the seatpost.

After the turnaround in Hawi, I flagged down tech support and sad, "I need a saddle." They had one guys bike on the roof, and we just pulled the saddle off and swapped it in. But obviously wasn't able to position it correctly. It was better than what I had, but it was pitched way up, so I had the choice of either riding it MTB style - sitting back big-slam style on it - or sitting with the nose of the saddle jammed into my prostate. I needed to stand a lot to take pressure off and just generally was pretty uncomfortable. But I was able to finish the ride and thought I might run okay. But my legs were pretty messed up from doing 150km without proper support under my ass...

When you think about "shit happens" during a race, this was not something that ever entered into my consciousness... Kona definitely has some Bermuda-Triangle-esque qualities when it comes to bikes.


I've always avoided carbon railed saddles but I put a Dash saddle on my bike last winter... mainly because I wanted to try the Dash but I wish Dash had a Ti railed saddle.

Sorry about your bad luck.

These were titanium rails that snapped. Solid titanium rails...

Might be time to "upgrade" to hollow CroMo steel rails...probably weigh the same as solid Ti rails, and if designed correctly, basically infinite fatigue life.

Nice work out there in any case :-)

http://bikeblather.blogspot.com/
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Re: Kona Pro Bike Failures [devashish_paul] [ In reply to ]
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Who the heck is that guy running barefoot?


devashish_paul wrote:
Rappstar wrote:
rferic18 wrote:
Didn't Rapp's saddle break?


Yes. The saddle rails snapped in four places. Progressively. One rail snapped about 30km into the ride, and it was manageable, but with the saddle being weakened by the one rail snapping, it just kept breaking more. By the time I was climbing to Hawi, the saddle was basically just loosely held onto to the top of the seatpost.

After the turnaround in Hawi, I flagged down tech support and sad, "I need a saddle." They had one guys bike on the roof, and we just pulled the saddle off and swapped it in. But obviously wasn't able to position it correctly. It was better than what I had, but it was pitched way up, so I had the choice of either riding it MTB style - sitting back big-slam style on it - or sitting with the nose of the saddle jammed into my prostate. I needed to stand a lot to take pressure off and just generally was pretty uncomfortable. But I was able to finish the ride and thought I might run okay. But my legs were pretty messed up from doing 150km without proper support under my ass...

When you think about "shit happens" during a race, this was not something that ever entered into my consciousness... Kona definitely has some Bermuda-Triangle-esque qualities when it comes to bikes.


Sorry to hear about your race....at the Paris Indoor tri in 1993:

https://www.youtube.com/watch?v=ShaIkG8qf48


Go to 6:20 into the video when they leave T1 and see what happens to Garret McCarthy's saddle (ouch). Short race on the velodrome and he had to do it standing. I guess you spent way too much time either compressing your hip angle sitting way back, or standing up, both of which killing your bike and run split. That's a stellar result considering all this. Congrats.
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Re: Kona Pro Bike Failures [Tom A.] [ In reply to ]
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Tom A. wrote:
Rappstar wrote:
GMAN19030 wrote:
Rappstar wrote:
rferic18 wrote:
Didn't Rapp's saddle break?


Yes. The saddle rails snapped in four places. Progressively. One rail snapped about 30km into the ride, and it was manageable, but with the saddle being weakened by the one rail snapping, it just kept breaking more. By the time I was climbing to Hawi, the saddle was basically just loosely held onto to the top of the seatpost.

After the turnaround in Hawi, I flagged down tech support and sad, "I need a saddle." They had one guys bike on the roof, and we just pulled the saddle off and swapped it in. But obviously wasn't able to position it correctly. It was better than what I had, but it was pitched way up, so I had the choice of either riding it MTB style - sitting back big-slam style on it - or sitting with the nose of the saddle jammed into my prostate. I needed to stand a lot to take pressure off and just generally was pretty uncomfortable. But I was able to finish the ride and thought I might run okay. But my legs were pretty messed up from doing 150km without proper support under my ass...

When you think about "shit happens" during a race, this was not something that ever entered into my consciousness... Kona definitely has some Bermuda-Triangle-esque qualities when it comes to bikes.


I've always avoided carbon railed saddles but I put a Dash saddle on my bike last winter... mainly because I wanted to try the Dash but I wish Dash had a Ti railed saddle.

Sorry about your bad luck.

These were titanium rails that snapped. Solid titanium rails...

Might be time to "upgrade" to hollow CroMo steel rails...probably weigh the same as solid Ti rails, and if designed correctly, basically infinite fatigue life.

Nice work out there in any case :-)

I am going to see if Cobb can make me an SHC170 with CrMo rails. If I had the option of steel rails, I would always choose them.

"Non est ad astra mollis e terris via." - Seneca | rappstar.com | FB - Rappstar Racing | IG - @jordanrapp
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Re: Kona Pro Bike Failures [Tom A.] [ In reply to ]
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Tom A. wrote:
Might be time to "upgrade" to hollow CroMo steel rails...probably weigh the same as solid Ti rails, and if designed correctly, basically infinite fatigue life.

Nice work out there in any case :-)

Well cromo steel rails would not have an infinite fatigue life. While at a low enough stress, mild steel has a flat fatigue limit, it would not really apply for saddle rails. First there is a knock down for the heat treatment (and if you are not heat treating, then you might as well go with mild steel). Second, you are going to have a stress concentration where the saddle clamp attaches to the rail. This concentration where the saddle clamp ends and where the rail is free will be another knock down that cause the fatigue life not to infinite. I am guessing that is the stress concentration that drives the design, maybe where the rail is attached the saddle is another concentration. Third, you will have to deal with corrosion causing a fatigue failure in steel, since you may wear away any sort of protection where the saddle clamps. Carbon fiber may actually be a pretty ideal material for this kind of clamped joints. Most of the stress concentration will be in the polymer matrix, so it take the most of the load preventing from sliding. Polymers are pretty good for this sort of stress concentration. Even if it really stresses some of the carbon fibers and they break, their load will be transferred to fibers not being bent by this clamp.

My random guess for failure of the rails is fretting. This joint, especially if the saddle is taken on and off, will be subject to fretting. Basically some of the oxidized coating the saddle rail is rubbed off in the clamp joint. Since this oxide is so hard it just slowly wears away at the softer titanium creating a sharp stress concentration.
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Re: Kona Pro Bike Failures [chaparral] [ In reply to ]
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chaparral wrote:
Tom A. wrote:
Might be time to "upgrade" to hollow CroMo steel rails...probably weigh the same as solid Ti rails, and if designed correctly, basically infinite fatigue life.

Nice work out there in any case :-)

Well cromo steel rails would not have an infinite fatigue life. While at a low enough stress, mild steel has a flat fatigue limit, it would not really apply for saddle rails. First there is a knock down for the heat treatment (and if you are not heat treating, then you might as well go with mild steel). Second, you are going to have a stress concentration where the saddle clamp attaches to the rail. This concentration where the saddle clamp ends and where the rail is free will be another knock down that cause the fatigue life not to infinite. I am guessing that is the stress concentration that drives the design, maybe where the rail is attached the saddle is another concentration. Third, you will have to deal with corrosion causing a fatigue failure in steel, since you may wear away any sort of protection where the saddle clamps. Carbon fiber may actually be a pretty ideal material for this kind of clamped joints. Most of the stress concentration will be in the polymer matrix, so it take the most of the load preventing from sliding. Polymers are pretty good for this sort of stress concentration. Even if it really stresses some of the carbon fibers and they break, their load will be transferred to fibers not being bent by this clamp.

My random guess for failure of the rails is fretting. This joint, especially if the saddle is taken on and off, will be subject to fretting. Basically some of the oxidized coating the saddle rail is rubbed off in the clamp joint. Since this oxide is so hard it just slowly wears away at the softer titanium creating a sharp stress concentration.

I am trying to get the parts back (tech support still has it), but what's weird is that that the saddle did not SEEM to fail at the location of the clamp. Obviously my exact recollection is not super reliable as I was in the midst of an Ironman, but I remember where we took off the saddle shell (it was no longer attached to anything) and started loosening the bolts to pop the saddle off, I remember thinking, "huh, that's a weird place for the rails to snap..." It was basically halfway between the clamp and the insertion point into the shell, at all four locations.

I actually agree with you on the carbon. I think carbon is a pretty good material for saddle rails, especially if you do it how Fizik does it where it's a carbon rail and then they wrap the rail with a carbon overwrap that takes the stress of the clamping, so you separate the clamping forces from the stresses on the rail. One thought I had was to try wrapping the titanium rails with a thin wrap of carbon. Not that this is likely to ever happen again, but "semper paratus..."

"Non est ad astra mollis e terris via." - Seneca | rappstar.com | FB - Rappstar Racing | IG - @jordanrapp
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Re: Kona Pro Bike Failures [sp1ke] [ In reply to ]
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"Who the heck is that guy running barefoot?"


A legend of our sport, the Croc, Brad Bevan.
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Re: Kona Pro Bike Failures [devashish_paul] [ In reply to ]
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"I have never heard of a broken crank,"
-----------------------
I've snapped 2 in training over the last 30 years...both in the '90s when I was strong. One crank arm went through my calf when it snapped!

David
* Ironman for Life! (Blog) * IM Everyday Hero Video * Daggett Shuler Law *
Disclaimer: I have personal and professional relationships with many athletes, vendors, and organizations in the triathlon world.
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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I had a titanium railed Cobb SHC snap both at the same time just a couple of weeks ago. Fortunately I was on the trainer. Seems strange, doesn't it?


Rappstar wrote:
Tom A. wrote:
Rappstar wrote:
GMAN19030 wrote:
Rappstar wrote:
rferic18 wrote:
Didn't Rapp's saddle break?


Yes. The saddle rails snapped in four places. Progressively. One rail snapped about 30km into the ride, and it was manageable, but with the saddle being weakened by the one rail snapping, it just kept breaking more. By the time I was climbing to Hawi, the saddle was basically just loosely held onto to the top of the seatpost.

After the turnaround in Hawi, I flagged down tech support and sad, "I need a saddle." They had one guys bike on the roof, and we just pulled the saddle off and swapped it in. But obviously wasn't able to position it correctly. It was better than what I had, but it was pitched way up, so I had the choice of either riding it MTB style - sitting back big-slam style on it - or sitting with the nose of the saddle jammed into my prostate. I needed to stand a lot to take pressure off and just generally was pretty uncomfortable. But I was able to finish the ride and thought I might run okay. But my legs were pretty messed up from doing 150km without proper support under my ass...

When you think about "shit happens" during a race, this was not something that ever entered into my consciousness... Kona definitely has some Bermuda-Triangle-esque qualities when it comes to bikes.


I've always avoided carbon railed saddles but I put a Dash saddle on my bike last winter... mainly because I wanted to try the Dash but I wish Dash had a Ti railed saddle.

Sorry about your bad luck.


These were titanium rails that snapped. Solid titanium rails...


Might be time to "upgrade" to hollow CroMo steel rails...probably weigh the same as solid Ti rails, and if designed correctly, basically infinite fatigue life.

Nice work out there in any case :-)


I am going to see if Cobb can make me an SHC170 with CrMo rails. If I had the option of steel rails, I would always choose them.
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Re: Kona Pro Bike Failures [ggeiger] [ In reply to ]
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It would if I didn't have another friend tell me post-race that he snapped rails on two separate occasions on an SHC170... I've already pinged John about this. Seems he needs to have a sit-down with QC with whomever is making his saddles.

That said, I've ridden a HC or SHC 170 for six years and this is the first time I've ever had an issue in tens of thousands of miles.

"Non est ad astra mollis e terris via." - Seneca | rappstar.com | FB - Rappstar Racing | IG - @jordanrapp
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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That is strange. Mine was as new and snapped. I think you're right that it could be a bad batch.......They sent me a steel one, which I would have much rather had the titanium......if it holds.

Rappstar wrote:
It would if I didn't have another friend tell me post-race that he snapped rails on two separate occasions on an SHC170... I've already pinged John about this. Seems he needs to have a sit-down with QC with whomever is making his saddles.

That said, I've ridden a HC or SHC 170 for six years and this is the first time I've ever had an issue in tens of thousands of miles.
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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Sorry about the breakage, you never know when gremlins will strike. My new SHC's do have hollow croMo rails, 7gr. difference in weight but the durability seems much better. Using carbon rails on any saddle limits the adjustment range [fore/aft] a lot so for some seat designs it just is not possible.
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Re: Kona Pro Bike Failures [chaparral] [ In reply to ]
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chaparral wrote:
Carbon fiber may actually be a pretty ideal material for this kind of clamped joints. Most of the stress concentration will be in the polymer matrix, so it take the most of the load preventing from sliding. Polymers are pretty good for this sort of stress concentration. Even if it really stresses some of the carbon fibers and they break, their load will be transferred to fibers not being bent by this clamp.

I doubt that will work, because if the fibers break then the matrix will also be broken (tensile strength of the fiber will be 100 times higher than the matrix, plus there will be 70% fiber vs only 30% matrix.


_____________________
Don't forget to attack!
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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Saddle breaks are so random. I've never had an issue with carbon rails on the 2 romin evo's , nor a selle italia SLR thru 10k miles, but did snap a romin evo in half hitting a speed bump.

That said - kudos for not throwing in the towel. Did you consider just bailing and then crushing IMAZ to set yourself up for 2016?

Also - why didn't you run the new fork, any other reason aside from "nothing new on race day approach"?

Thoughts on being an Urban Triathlete
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Re: Kona Pro Bike Failures [John Cobb] [ In reply to ]
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any available in black? I got a white, but am afraid to use it as my last white one now is non-white. ;-)
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Re: Kona Pro Bike Failures [urbantriathlete] [ In reply to ]
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urbantriathlete wrote:
Saddle breaks are so random. I've never had an issue with carbon rails on the 2 romin evo's , nor a selle italia SLR thru 10k miles, but did snap a romin evo in half hitting a speed bump.

That said - kudos for not throwing in the towel. Did you consider just bailing and then crushing IMAZ to set yourself up for 2016?

Also - why didn't you run the new fork, any other reason aside from "nothing new on race day approach"?

Yes, i considered it. Decided to finish and STILL crush IMAZ. Wink

New fork doesn't work with magura brakes yet.

"Non est ad astra mollis e terris via." - Seneca | rappstar.com | FB - Rappstar Racing | IG - @jordanrapp
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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Rappstar wrote:
It would if I didn't have another friend tell me post-race that he snapped rails on two separate occasions on an SHC170... I've already pinged John about this. Seems he needs to have a sit-down with QC with whomever is making his saddles.

That said, I've ridden a HC or SHC 170 for six years and this is the first time I've ever had an issue in tens of thousands of miles.

Given Ti's fatigue resistance, this is really weird. Where'd the rails crack (at the bends where the rod is notched)?

ECMGN Therapy Silicon Valley:
Depression, Neurocognitive problems, Dementias (Testing and Evaluation), Trauma and PTSD, Traumatic Brain Injury (TBI)
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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THAT is one heck of an answer. Best of luck at IMAZ!

Follow up - do you think Magura rim breaks are that much more effective? Especially since Dimond claims the new fork is more effective at wider yaw that you will experience at Kona (and IMAZ if it's anything like last year)?

Thoughts on being an Urban Triathlete
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Re: Kona Pro Bike Failures [devashish_paul] [ In reply to ]
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devashish_paul wrote:
Guddis wrote:
Carbon cranks brake. Done it 4 times.


Seriously, first time I have heard of a crank breaking and I have had carbon cranks on 2 bikes (but generally stuck with Al).

Happens to Al too


To be fair, the crankarm was underbuilt, and ended up being recalled.....none of which mattered when it broke mid-sprint.

ECMGN Therapy Silicon Valley:
Depression, Neurocognitive problems, Dementias (Testing and Evaluation), Trauma and PTSD, Traumatic Brain Injury (TBI)
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Re: Kona Pro Bike Failures [Arch Stanton] [ In reply to ]
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natethomas wrote:
There is probably a reason why some pro cyclists (Cancellara, Nibali, Contador) use mechanical shifting for their critical races. There is less to go wrong.

are you SURE about that? http://www.bicycling.com/...bikes-tour-de-france

no sponsors | no races | nothing to see here
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Re: Kona Pro Bike Failures [ggeiger] [ In reply to ]
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Similar experience with the Blackwell research flow (the predecessor to the Cobb) with ti rails.

ggeiger wrote:
I had a titanium railed Cobb SHC snap both at the same time just a couple of weeks ago. Fortunately I was on the trainer. Seems strange, doesn't it?


Rappstar wrote:
Tom A. wrote:
Rappstar wrote:
GMAN19030 wrote:
Rappstar wrote:
rferic18 wrote:
Didn't Rapp's saddle break?


Yes. The saddle rails snapped in four places. Progressively. One rail snapped about 30km into the ride, and it was manageable, but with the saddle being weakened by the one rail snapping, it just kept breaking more. By the time I was climbing to Hawi, the saddle was basically just loosely held onto to the top of the seatpost.

After the turnaround in Hawi, I flagged down tech support and sad, "I need a saddle." They had one guys bike on the roof, and we just pulled the saddle off and swapped it in. But obviously wasn't able to position it correctly. It was better than what I had, but it was pitched way up, so I had the choice of either riding it MTB style - sitting back big-slam style on it - or sitting with the nose of the saddle jammed into my prostate. I needed to stand a lot to take pressure off and just generally was pretty uncomfortable. But I was able to finish the ride and thought I might run okay. But my legs were pretty messed up from doing 150km without proper support under my ass...

When you think about "shit happens" during a race, this was not something that ever entered into my consciousness... Kona definitely has some Bermuda-Triangle-esque qualities when it comes to bikes.


I've always avoided carbon railed saddles but I put a Dash saddle on my bike last winter... mainly because I wanted to try the Dash but I wish Dash had a Ti railed saddle.

Sorry about your bad luck.


These were titanium rails that snapped. Solid titanium rails...


Might be time to "upgrade" to hollow CroMo steel rails...probably weigh the same as solid Ti rails, and if designed correctly, basically infinite fatigue life.

Nice work out there in any case :-)


I am going to see if Cobb can make me an SHC170 with CrMo rails. If I had the option of steel rails, I would always choose them.
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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Your story reminds me of a Tinley Talks article in the back of a 1980s Triathlete mag, where he told a story of pro triathlete, not sure who it was, who was doing IMH and his saddle shell snapped off, but the rails remained in the clamp. The pro jammed a his water bottle on the rails and that was his makeshift saddle for the rest of his ride.

sorry about the misfortune.
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Re: Kona Pro Bike Failures [Cobble] [ In reply to ]
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Cobble wrote:
I doubt that will work, because if the fibers break then the matrix will also be broken (tensile strength of the fiber will be 100 times higher than the matrix, plus there will be 70% fiber vs only 30% matrix.

Ohh, yes the matrix will break, but the crack will not propagate.
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Re: Kona Pro Bike Failures [philly1x] [ In reply to ]
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philly1x wrote:
natethomas wrote:
There is probably a reason why some pro cyclists (Cancellara, Nibali, Contador) use mechanical shifting for their critical races. There is less to go wrong.

are you SURE about that? http://www.bicycling.com/...bikes-tour-de-france
In general in stage races the risk isn't too high since riders can get a spare bike in case of a problem. It's different in triathlon where there's no outside assistance allowed, so if your bike fails, you got yourself a big problem. I think everyone needs to decide what risks they are willing to take or not. I'd think since the Hawaii course isn't very technical there is not much benefit from electronic shifting so you might as well ride a mechanical groupset.


_____________________
Don't forget to attack!
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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Rappstar wrote:

These were titanium rails that snapped. Solid titanium rails...

I broke solid titanium rails on a saddle during a ride awhile back:



...the subsequent interaction with this company's marketing leader at the time, was, ummm...not quite sure how to describe it. Based on this interaction, though, I don't ride this manufacturer's saddles anymore.

=================
Kraig Willett
http://www.biketechreview.com - check out our reduced report pricing
=================
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Re: Kona Pro Bike Failures [rbuike] [ In reply to ]
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Heather said this on Facebook:
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Tell me about it! I hesitated to go to Di2 for so long for this very reason. I'm not a mechanical numpty and I know all the details about how to micro adjust Di2, reset the system, etc. and I'm super anal about checking the battery. Still trying to figure it out with the Cervelo and Shimano guys today. Pretty much the worst reason to be out of a race.
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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Years ago, (mid 90's) it was either Tinley or Ray Browning had ire saddle fall off during an Ironman (New Zealand I think) and had to ride the last 30 miles or 30K without one and still faired pretty well. Slow man or Monty might remember.
In Reply To:
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Re: Kona Pro Bike Failures [Diabolo] [ In reply to ]
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Diabolo wrote:
"Who the heck is that guy running barefoot?"


A legend of our sport, the Croc, Brad Bevan.

....sorry to derail the thread....looks like Croc was 20+ years ahead of his time, winning that race in the velodrome riding a beam bike and running barefoot!
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Re: Kona Pro Bike Failures [BikeTechReview] [ In reply to ]
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Mine were solid too on the Cobb. Snapped at the same time in the same place. They were ok, but not great and replaced mine with a lesser model. Thinking of switching after that too, but the saddle worked well for me.


BikeTechReview wrote:
Rappstar wrote:


These were titanium rails that snapped. Solid titanium rails...


I broke solid titanium rails on a saddle during a ride awhile back:



...the subsequent interaction with this company's marketing leader at the time, was, ummm...not quite sure how to describe it. Based on this interaction, though, I don't ride this manufacturer's saddles anymore.
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Re: Kona Pro Bike Failures [philly1x] [ In reply to ]
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philly1x wrote:
natethomas wrote:

There is probably a reason why some pro cyclists (Cancellara, Nibali, Contador) use mechanical shifting for their critical races. There is less to go wrong.


are you SURE about that? http://www.bicycling.com/...bikes-tour-de-france

Yes.

http://roadcyclinguk.com/...-s-works-tarmac.html

http://roadcyclinguk.com/...cialized-tarmac.html

http://roadcyclinguk.com/...low-trek-domane.html
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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Rappstar wrote:
When you think about "shit happens" during a race, this was not something that ever entered into my consciousness... Kona definitely has some Bermuda-Triangle-esque qualities when it comes to bikes.

Too bad about the saddle, thats gotta be a crazy way to go.

About the weird Kona failures, I wonder if part of it is all the abuse the racers' bikes get via the airlines (for those that send bikes that way) in transit and in ground handling. I imagine that some of the abuse the bikes get even clever engineers can't think up (and design for). Trust me, I have seen it all.

Advanced Aero TopTube Storage for Road, Gravel, & Tri...ZeroSlip & Direct-mount, made in the USA.
DarkSpeedWorks.com.....Reviews.....Insta.....Facebook

--
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Re: Kona Pro Bike Failures [urbantriathlete] [ In reply to ]
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urbantriathlete wrote:
THAT is one heck of an answer. Best of luck at IMAZ!

Follow up - do you think Magura rim breaks are that much more effective? Especially since Dimond claims the new fork is more effective at wider yaw that you will experience at Kona (and IMAZ if it's anything like last year)?

They are 3D printing me a cover so I can both use the Maguras AND run the super fork. But we are not sure how long it will take. Yes, i want to use it. But I'm happy with my setup as is as well.

And yes, hydraulic brakes are that good. The SRAM hydraulic rim brakes are awesome as well.

"Non est ad astra mollis e terris via." - Seneca | rappstar.com | FB - Rappstar Racing | IG - @jordanrapp
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Re: Kona Pro Bike Failures [Titanflexr] [ In reply to ]
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Titanflexr wrote:
Rappstar wrote:
It would if I didn't have another friend tell me post-race that he snapped rails on two separate occasions on an SHC170... I've already pinged John about this. Seems he needs to have a sit-down with QC with whomever is making his saddles.

That said, I've ridden a HC or SHC 170 for six years and this is the first time I've ever had an issue in tens of thousands of miles.

Given Ti's fatigue resistance, this is really weird. Where'd the rails crack (at the bends where the rod is notched)?


middle of the rails. Neither at the bend nor at the location of the clamp.

"Non est ad astra mollis e terris via." - Seneca | rappstar.com | FB - Rappstar Racing | IG - @jordanrapp
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Re: Kona Pro Bike Failures [DarkSpeedWorks] [ In reply to ]
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DarkSpeedWorks wrote:
Rappstar wrote:
When you think about "shit happens" during a race, this was not something that ever entered into my consciousness... Kona definitely has some Bermuda-Triangle-esque qualities when it comes to bikes.


Too bad about the saddle, thats gotta be a crazy way to go.

About the weird Kona failures, I wonder if part of it is all the abuse the racers' bikes get via the airlines (for those that send bikes that way) in transit and in ground handling. I imagine that some of the abuse the bikes get even clever engineers can't think up (and design for). Trust me, I have seen it all.

I agree with this idea. Perhaps two related reasons: 1. Many bags require a lot of disassembly and reassembly of the bikes. (hard cases) So while you get better protection from the baggage handling gangsters, you can also be your own worse enemy in terms of causing fatigue related failures.

2. Just the baggage handlers. I carried my P5 in a Scicon aerocomfort triathlon bag from Taipei-Seoul-Honolulu-Kona. Initially I was relieved to find all was perfect, but when I put the wheels on, my bars had been knocked off center by at least 20 degrees. I don't know how much force that would take to move them that far...but I bet I would not want to see what that force looked like when it was applied to my bike.

I feel bad for everyone who had technical problems on the biggest race of the year, and even more so for the Pros who put everything into their preparation and their livelihoods depending on the results.
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Re: Kona Pro Bike Failures [DarkSpeedWorks] [ In reply to ]
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DarkSpeedWorks wrote:
Rappstar wrote:
When you think about "shit happens" during a race, this was not something that ever entered into my consciousness... Kona definitely has some Bermuda-Triangle-esque qualities when it comes to bikes.

Too bad about the saddle, thats gotta be a crazy way to go.

About the weird Kona failures, I wonder if part of it is all the abuse the racers' bikes get via the airlines (for those that send bikes that way) in transit and in ground handling. I imagine that some of the abuse the bikes get even clever engineers can't think up (and design for). Trust me, I have seen it all.

I do think this is a factor as to why you hear more stories about crazy stuff on race day for sure. But Kona seems to have more of its fair share, though I bet that's mostly just because the race is so big. I doubt it'd be much of a story if I had broken the saddle during the big leg of, say, Monterrey 70.3.

"Non est ad astra mollis e terris via." - Seneca | rappstar.com | FB - Rappstar Racing | IG - @jordanrapp
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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Rappstar wrote:
DarkSpeedWorks wrote:
Rappstar wrote:
When you think about "shit happens" during a race, this was not something that ever entered into my consciousness... Kona definitely has some Bermuda-Triangle-esque qualities when it comes to bikes.


Too bad about the saddle, thats gotta be a crazy way to go.

About the weird Kona failures, I wonder if part of it is all the abuse the racers' bikes get via the airlines (for those that send bikes that way) in transit and in ground handling. I imagine that some of the abuse the bikes get even clever engineers can't think up (and design for). Trust me, I have seen it all.


I do think this is a factor as to why you hear more stories about crazy stuff on race day for sure. But Kona seems to have more of its fair share, though I bet that's mostly just because the race is so big. I doubt it'd be much of a story if I had broken the saddle during the big leg of, say, Monterrey 70.3.

I think Kona has more than its fair share for this type of story because EVERYONE flies there and has to take their bikes apart and put it back together. If you take IMLP, Louisville, Maryland, or Tremblant, probably 80-90% of the field gets there by car so they are not taking their bikes apart to the same degree. Kona just has the highest single day total of bikes on the race course that happened to fly to get there.
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Re: Kona Pro Bike Failures [devashish_paul] [ In reply to ]
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[quote devashish_paul
I think Kona has more than its fair share for this type of story because EVERYONE flies there and has to take their bikes apart and put it back together. If you take IMLP, Louisville, Maryland, or Tremblant, probably 80-90% of the field gets there by car so they are not taking their bikes apart to the same degree. Kona just has the highest single day total of bikes on the race course that happened to fly to get there.[/quote]



I agree Dev, and the temperature changes and high vibration of air flight VS. Kona temps adds to the issue. Contraction and expansions sure to the extremes is always a possible cause to bolts and torques being off especially with dissimilar metals and carbon. Always check bikes and components completely when flying.
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Re: Kona Pro Bike Failures [logella] [ In reply to ]
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That would be incorrect.

Regards

David

David T-D
http://www.tilburydavis.com
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Re: Kona Pro Bike Failures [tilburs] [ In reply to ]
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Tell us what you know David.
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Re: Kona Pro Bike Failures [logella] [ In reply to ]
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Here's what Cervelo say happened to Heather:

*"The good folks from Cervelo and an expert from Shimano took a good look at my bike this afternoon. Turns out the actual Di2 failure was a 1 in a never seen before problem with the shifting mechanism within the derailer. It had nothing to do with the electronics - the signal was arriving but the worm gear that drives the shifting was somehow broken/shredded (possibly by an impact, loads of riding, then another impact - in transition somehow? A final straw kind of deal, which is why it worked fine the day before and to start on race day, but snapped during the ride). Basically just incredibly unlucky and there was nothing I could do to fix it."

-Of course it's 'effing hard, it's IRONMAN!
Team ZOOT
ZOOT, QR, Garmin, HED Wheels, Zealios, FormSwim, Precision Hydration, Rudy Project
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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Rappstar wrote:
rferic18 wrote:
Didn't Rapp's saddle break?


Yes. The saddle rails snapped in four places. Progressively. One rail snapped about 30km into the ride, and it was manageable, but with the saddle being weakened by the one rail snapping, it just kept breaking more. By the time I was climbing to Hawi, the saddle was basically just loosely held onto to the top of the seatpost.

After the turnaround in Hawi, I flagged down tech support and sad, "I need a saddle." They had one guys bike on the roof, and we just pulled the saddle off and swapped it in. But obviously wasn't able to position it correctly. It was better than what I had, but it was pitched way up, so I had the choice of either riding it MTB style - sitting back big-slam style on it - or sitting with the nose of the saddle jammed into my prostate. I needed to stand a lot to take pressure off and just generally was pretty uncomfortable. But I was able to finish the ride and thought I might run okay. But my legs were pretty messed up from doing 150km without proper support under my ass...

When you think about "shit happens" during a race, this was not something that ever entered into my consciousness... Kona definitely has some Bermuda-Triangle-esque qualities when it comes to bikes.

At IM Chattanooga this year (also happened to be my first IM) around mile 20 or so, out of nowhere I had a spoke break in half on my HED Jet 9 front wheel. Not at the connection point but literally right in the middle of the spoke. I hit no significant potholes, bumps, or the like. I had gone through a bunch of "@#$% happens" scenarios but this was certainly not one of them.

Race Reports, etc -- Bob's Bikes
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Re: Kona Pro Bike Failures [Bryancd] [ In reply to ]
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Bryancd wrote:
Here's what Cervelo say happened to Heather:

*"The good folks from Cervelo and an expert from Shimano took a good look at my bike this afternoon. Turns out the actual Di2 failure was a 1 in a never seen before problem with the shifting mechanism within the derailer. It had nothing to do with the electronics - the signal was arriving but the worm gear that drives the shifting was somehow broken/shredded (possibly by an impact, loads of riding, then another impact - in transition somehow? A final straw kind of deal, which is why it worked fine the day before and to start on race day, but snapped during the ride). Basically just incredibly unlucky and there was nothing I could do to fix it."

So it was a mechanical problem. Can't wait to see what all the mechanical/anti-electronic folks have to say.

blog
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Re: Kona Pro Bike Failures [devashish_paul] [ In reply to ]
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I've had brake cables break at the head where it inserts into the lever stop and there's nothing one can do about that except replace brake cables more regularly or preventatively, moreso if riding in the wet.
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Re: Kona Pro Bike Failures [stevej] [ In reply to ]
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Not seen too many shredded "worm gears that drives the shifting" in meachanical systems.... I'm just messing with ya. ;)

What I will say - and this is just my opinion on the matter - is that it seems that when something goes wrong in an elctronic system, it tends to be "terminal" or race-ending, whereas with mechanical you can bash it around and still get some gears working and finish the ride...

For me that's the only reason I run mechanical - but I will be getting the SRAM wireless when they release a 1X11 version :)
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Re: Kona Pro Bike Failures [Guddis] [ In reply to ]
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Guddis wrote:
Carbon cranks brake. Done it 4 times.

Are you extremely unlucky, or is there a subtext here?

29 years and counting
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Re: Kona Pro Bike Failures [GMAN19030] [ In reply to ]
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Doesn't surprise me. Based on my experiences (2 broken stems, 1 broken crank, 1 broken saddle), I trust carbon over titanium any day. There are just too many variables in material and welding with titanium and the failures are usually catastrophic.

Dean Wilson
http://www.anaerobiczone.com
Bicycle Protection Indoors & Out
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Re: Kona Pro Bike Failures [stevej] [ In reply to ]
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stevej wrote:
Bryancd wrote:
Here's what Cervelo say happened to Heather:

*"The good folks from Cervelo and an expert from Shimano took a good look at my bike this afternoon. Turns out the actual Di2 failure was a 1 in a never seen before problem with the shifting mechanism within the derailer. It had nothing to do with the electronics - the signal was arriving but the worm gear that drives the shifting was somehow broken/shredded (possibly by an impact, loads of riding, then another impact - in transition somehow? A final straw kind of deal, which is why it worked fine the day before and to start on race day, but snapped during the ride). Basically just incredibly unlucky and there was nothing I could do to fix it."


So it was a mechanical problem. Can't wait to see what all the mechanical/anti-electronic folks have to say.

Isn't the wormgear peculiar to an electronic system? So yeah it is "mechanical", but it is a fairly precisely engineered component that is only required in an electronic derailleur system, therefore a potential weakness (it seems) that you wouldn't have in your purely mechanical setup.




That said, I'd still buy Di2 if I could afford it!! Cos of shiny.
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Re: Kona Pro Bike Failures [SAvan] [ In reply to ]
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Good point as that does seem to be the case but that's kind of expected with electronic shifting.

I think one of the biggest issues with electronic shifting is pinching the wires. We travel with our bikes to all these races and can get in rush when putting it back together. You have to be careful when putting it together to not pinch any of the wires as they are small enough and flexible enough to be easily pinched without you noticing right away. Connections can also come loose during travel (especially if you fly with your bike) so I think all connections should be checked for proper seating. Electronics are not for everyone and people need to understand how they work. If people understood the system better, they would be cognizant of potential issues and probably have a lot less of them.

Obviously there are other cases of odd failures but with any kind of technology, you take that risk,

blog
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Re: Kona Pro Bike Failures [knighty76] [ In reply to ]
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knighty76 wrote:
stevej wrote:
Bryancd wrote:
Here's what Cervelo say happened to Heather:

*"The good folks from Cervelo and an expert from Shimano took a good look at my bike this afternoon. Turns out the actual Di2 failure was a 1 in a never seen before problem with the shifting mechanism within the derailer. It had nothing to do with the electronics - the signal was arriving but the worm gear that drives the shifting was somehow broken/shredded (possibly by an impact, loads of riding, then another impact - in transition somehow? A final straw kind of deal, which is why it worked fine the day before and to start on race day, but snapped during the ride). Basically just incredibly unlucky and there was nothing I could do to fix it."


So it was a mechanical problem. Can't wait to see what all the mechanical/anti-electronic folks have to say.

Isn't the wormgear peculiar to an electronic system? So yeah it is "mechanical", but it is a fairly precisely engineered component that is only required in an electronic derailleur system, therefore a potential weakness (it seems) that you wouldn't have in your purely mechanical setup.




That said, I'd still buy Di2 if I could afford it!! Cos of shiny.

Yes it is. Probably should have been more specific in my statement. Like you said, it was a mechanical problem but only specific to electronic systems.

blog
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Re: Kona Pro Bike Failures [stevej] [ In reply to ]
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The electronic units on the road are all pretty new. One of my bikes has a derailleur that is almost 30 years old and still shifting fine.

Time will tell how the new stuff holds up for the long haul.
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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Rappstar wrote:
It would if I didn't have another friend tell me post-race that he snapped rails on two separate occasions on an SHC170... I've already pinged John about this. Seems he needs to have a sit-down with QC with whomever is making his saddles.

That said, I've ridden a HC or SHC 170 for six years and this is the first time I've ever had an issue in tens of thousands of miles.

How old is the saddle?
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Re: Kona Pro Bike Failures [Guddis] [ In reply to ]
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Guddis wrote:
Carbon cranks brake. Done it 4 times.

Maybe stop pedalling so hard?
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Re: Kona Pro Bike Failures [Jorgan] [ In reply to ]
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They don't snap. The hardwear inside get loose, in the end the pedal get ripped out. or the crank arm get ripped of. I think that bikes and gear is not built for heavy persons. Last week i ripped of the carbon soles on my shoes during a one leg drill on my trainer. First the right then the left. Carbon works best when it is only carbon. As an hybrid bonded to something els it sucks.

http://www.gudmundsnilstveit.com
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Re: Kona Pro Bike Failures [Bryancd] [ In reply to ]
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1 in never???? I had a brand new DA Di2 RD(about 45 min of use) have the gear mech in the RD fail. ie motor would move but gear drive no longer connected to it. No issues with replacement
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Re: Kona Pro Bike Failures [kcb203] [ In reply to ]
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kcb203 wrote:
Rappstar wrote:
It would if I didn't have another friend tell me post-race that he snapped rails on two separate occasions on an SHC170... I've already pinged John about this. Seems he needs to have a sit-down with QC with whomever is making his saddles.

That said, I've ridden a HC or SHC 170 for six years and this is the first time I've ever had an issue in tens of thousands of miles.

How old is the saddle?

It was new for my Kona 2012 bike. I rode it Sept 2012 - Dec 2013. In 2014, I switch to Specialized because I knew that every athlete was on the chopping block, and while they had tolerated my riding the Cobb, I knew they weren't pleased with it. All other things being equal, I was pretty sure that unless I somehow managed to win every race I did, it would likely be reason enough to trim me from the roster. So given that I wasn't super confident about my racing at the time, I switched to the Romin EVO for 2014. I liked it a lot, just not quite as much as the Cobb. And then I put it back on for this year.

So, all in, it has about 24 months of riding on it. But I do about 60% of my riding on my road bike. So I'd guess that it maybe has 8,000mi on it.

Sorry for the long answer to the short question.

"Non est ad astra mollis e terris via." - Seneca | rappstar.com | FB - Rappstar Racing | IG - @jordanrapp
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Re: Kona Pro Bike Failures [stevej] [ In reply to ]
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stevej wrote:
knighty76 wrote:
stevej wrote:
Bryancd wrote:
Here's what Cervelo say happened to Heather:

*"The good folks from Cervelo and an expert from Shimano took a good look at my bike this afternoon. Turns out the actual Di2 failure was a 1 in a never seen before problem with the shifting mechanism within the derailer. It had nothing to do with the electronics - the signal was arriving but the worm gear that drives the shifting was somehow broken/shredded (possibly by an impact, loads of riding, then another impact - in transition somehow? A final straw kind of deal, which is why it worked fine the day before and to start on race day, but snapped during the ride). Basically just incredibly unlucky and there was nothing I could do to fix it."


So it was a mechanical problem. Can't wait to see what all the mechanical/anti-electronic folks have to say.

Isn't the wormgear peculiar to an electronic system? So yeah it is "mechanical", but it is a fairly precisely engineered component that is only required in an electronic derailleur system, therefore a potential weakness (it seems) that you wouldn't have in your purely mechanical setup.




That said, I'd still buy Di2 if I could afford it!! Cos of shiny.

Yes it is. Probably should have been more specific in my statement. Like you said, it was a mechanical problem but only specific to electronic systems.

Looks like E-shifting derailleurs are less tolerant of impacts; advantage "mechanicals"

res, non verba
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Re: Kona Pro Bike Failures [Guddis] [ In reply to ]
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Re: Kona Pro Bike Failures [RoYe] [ In reply to ]
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This from fitwerx.com:
One concern with Di2 is that the $900 rear derailleur is a big deal to replace in the event of a crash. Shimano engineers realized this and, should the bike crash and strike the rear derailleur, it disengages the worm drive and moves inbound towards the wheel to protect itself. When the system is put under load again, after a few shifts it resets. Should the crash be bad enough that the automatic alignment does not reset to your liking, you can use the system adjustment buttons on the fly to adjust the shifting. This adjustment only takes seconds when practiced and it is actually easier than a standard cable adjustment.

So it seems that Shimano anticipated a shock side loading and properly engineered the rear derailleur shift mechanism to withstand some sort of side impact which, in the absence of a 'breakaway safeguard' would try to drive the worm gear via the ring gear which is mechanically not possible. This is a mysterious failure indeed. My engineer's gut tells me this likely happened through some form of side loading during shipping...perhaps multiple times, bouncing in the plane cargo hold, continual loading from stuff piled on top of the bike...something along those lines. Murphy can be a real dickhead.
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Re: Kona Pro Bike Failures [Runout] [ In reply to ]
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Runout wrote:
This from fitwerx.com:
One concern with Di2 is that the $900 rear derailleur is a big deal to replace in the event of a crash. Shimano engineers realized this and, should the bike crash and strike the rear derailleur, it disengages the worm drive and moves inbound towards the wheel to protect itself. When the system is put under load again, after a few shifts it resets. Should the crash be bad enough that the automatic alignment does not reset to your liking, you can use the system adjustment buttons on the fly to adjust the shifting. This adjustment only takes seconds when practiced and it is actually easier than a standard cable adjustment.

So it seems that Shimano anticipated a shock side loading and properly engineered the rear derailleur shift mechanism to withstand some sort of side impact which, in the absence of a 'breakaway safeguard' would try to drive the worm gear via the ring gear which is mechanically not possible. This is a mysterious failure indeed. My engineer's gut tells me this likely happened through some form of side loading during shipping...perhaps multiple times, bouncing in the plane cargo hold, continual loading from stuff piled on top of the bike...something along those lines. Murphy can be a real dickhead.

I don't know about that. How many people fail to take their bike for a post-shipping "shake out" ride?
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Re: Kona Pro Bike Failures [GMAN19030] [ In reply to ]
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I believe that the Dash saddle rails are Kevlar and not Carbon, not sure of the strength differences between the two.

Maurice
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Re: Kona Pro Bike Failures [Arch Stanton] [ In reply to ]
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I think that a failure like this will usually happen over a period of time. After the worm/ring gear teeth are damaged, the gearing grinds itself to death due to the sliding friction between the worm and the ring gear. Worm gear drives are very reliable but can fail in this manner....from nylon gear sets in garage door openers to steel/bronze worm gear sets in industrial gearboxes. Heather was here for a relatively long time (4 weeks?) before the race and would have done a lot of riding, post bike assembly. Just sucks to have this weird failure mode go the distance on race morning. Shimano has all the information in their hands to get down to the root cause of the problem but with the preponderance of di2 systems out there with millions of shift cycles and the lack of this kind of issue, one has to believe that there is very low likelihood of systemic design issues. Imho, Shimano has done a stellar job designing and deploying this system.
Last edited by: Runout: Oct 12, 15 13:38
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Re: Kona Pro Bike Failures [devashish_paul] [ In reply to ]
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devashish_paul wrote:
I have never heard of a broken crank.

The history of cycling is replete with crank failures. Most notorious have probably been:

1) 1970s era Campagnola Record;

2) 1980s era Shimano Dura-Ace AX (broke two or three myself, and I'm generally pretty each on equipment);

3) 1990s (?) CNC-machined cranks, e.g., Sampson;

4) 2000s FSA carbon cranks (frequent failure at pedal hole).

Etc.
Quote Reply
Re: Kona Pro Bike Failures [RoYe] [ In reply to ]
Quote | Reply
RoYe wrote:
stevej wrote:
knighty76 wrote:
stevej wrote:
Bryancd wrote:
Here's what Cervelo say happened to Heather:

*"The good folks from Cervelo and an expert from Shimano took a good look at my bike this afternoon. Turns out the actual Di2 failure was a 1 in a never seen before problem with the shifting mechanism within the derailer. It had nothing to do with the electronics - the signal was arriving but the worm gear that drives the shifting was somehow broken/shredded (possibly by an impact, loads of riding, then another impact - in transition somehow? A final straw kind of deal, which is why it worked fine the day before and to start on race day, but snapped during the ride). Basically just incredibly unlucky and there was nothing I could do to fix it."


So it was a mechanical problem. Can't wait to see what all the mechanical/anti-electronic folks have to say.


Isn't the wormgear peculiar to an electronic system? So yeah it is "mechanical", but it is a fairly precisely engineered component that is only required in an electronic derailleur system, therefore a potential weakness (it seems) that you wouldn't have in your purely mechanical setup.




That said, I'd still buy Di2 if I could afford it!! Cos of shiny.


Yes it is. Probably should have been more specific in my statement. Like you said, it was a mechanical problem but only specific to electronic systems.


Looks like E-shifting derailleurs are less tolerant of impacts; advantage "mechanicals"[/quote]

I've had a Campagnolo C-Record rear derailleur, with less than 1000km on it, fly apart on a hill climb during a junior nationals race. As best we could tell, one of the 4 parallelogram (sp?) pins came out and it blew apart. Mechanical stuff breaks too!!!
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Re: Kona Pro Bike Failures [mauricemaher] [ In reply to ]
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mauricemaher wrote:
I believe that the Dash saddle rails are Kevlar and not Carbon, not sure of the strength differences between the two.

Maurice

Carbon is stronger. Kevlar is tougher. Most of the time, you'll see intelligent combinations of the two when it's done right. Carbon internally for structural strength and rigidity. Kevlar externally for toughness.

"Non est ad astra mollis e terris via." - Seneca | rappstar.com | FB - Rappstar Racing | IG - @jordanrapp
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Re: Kona Pro Bike Failures [Andrew Coggan] [ In reply to ]
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"1970s era Campagnola Record"

i snapped one of those. landed on the top tube, right on my nuts.


Dan Empfield
aka Slowman
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Re: Kona Pro Bike Failures [Darren325] [ In reply to ]
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Darren325 wrote:
my bars had been knocked off center by at least 20 degrees. I don't know how much force that would take to move them that far...but I bet I would not want to see what that force looked like when it was applied to my bike.
Back in the days of steel steerer tubes and quill stems, it was common for racers to set up their bikes with the stem not very tight in the fork - the rationale being that in a crash the bars would turn rather than bend or break. Didn't take much force, but there bars/wheels don't get hit from the side riding anyway. I did it that way and could center the bars by holding the wheel in place and pushing hard.

I'm not sure that is appropriate with a carbon steerer (and don't use one) nowadays.


http://www.jt10000.com/
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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Rappstar wrote:
mauricemaher wrote:
I believe that the Dash saddle rails are Kevlar and not Carbon, not sure of the strength differences between the two.

Maurice


Carbon is stronger. Kevlar is tougher. Most of the time, you'll see intelligent combinations of the two when it's done right. Carbon internally for structural strength and rigidity. Kevlar externally for toughness.

I have two Dash saddles, the rails are Carbon/Kevlar weave. The rest of the saddle is Carbon.
Quote Reply
Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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So much for titanium. Was torqued to mfg specs too. Any word from john?
Quote Reply
Re: Kona Pro Bike Failures [gibson00] [ In reply to ]
Quote | Reply
gibson00 wrote:
RoYe wrote:
stevej wrote:
knighty76 wrote:
stevej wrote:
Bryancd wrote:
Here's what Cervelo say happened to Heather:

*"The good folks from Cervelo and an expert from Shimano took a good look at my bike this afternoon. Turns out the actual Di2 failure was a 1 in a never seen before problem with the shifting mechanism within the derailer. It had nothing to do with the electronics - the signal was arriving but the worm gear that drives the shifting was somehow broken/shredded (possibly by an impact, loads of riding, then another impact - in transition somehow? A final straw kind of deal, which is why it worked fine the day before and to start on race day, but snapped during the ride). Basically just incredibly unlucky and there was nothing I could do to fix it."


So it was a mechanical problem. Can't wait to see what all the mechanical/anti-electronic folks have to say.


Isn't the wormgear peculiar to an electronic system? So yeah it is "mechanical", but it is a fairly precisely engineered component that is only required in an electronic derailleur system, therefore a potential weakness (it seems) that you wouldn't have in your purely mechanical setup.




That said, I'd still buy Di2 if I could afford it!! Cos of shiny.


Yes it is. Probably should have been more specific in my statement. Like you said, it was a mechanical problem but only specific to electronic systems.


Looks like E-shifting derailleurs are less tolerant of impacts; advantage "mechanicals"[/quote]

I've had a Campagnolo C-Record rear derailleur, with less than 1000km on it, fly apart on a hill climb during a junior nationals race. As best we could tell, one of the 4 parallelogram (sp?) pins came out and it blew apart. Mechanical stuff breaks too!!!
No sh*t Sherlock.Thanx for stating the bloody obvious.
The problem with e-shifting is it is more complex, which means there is more things that could possibly go wrong.
mechanical is simpler and more tried n true,

res, non verba
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Re: Kona Pro Bike Failures [ggeiger] [ In reply to ]
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Yes. He'd seen the problem, but not with any sort of regularity. It seems it is not a problem with the saddle rails. It's a problem with the saddle rails when they are clamped in certain hardware. John said he saw it the most with Cervelo's clamps, but they may also be a function of Cervelo's popularity.

In any case, that's why he redesigned the saddle to use Cro-Mo rails last year.

But he's redesigning the seat again, and I'm going to help with it. Might see if we can get someone to do FEA on it. Here's what I know:
- I've ridden an HC or SHC 170 saddle from 2009-2015 (except for 2014) without an issue. Probably 50-60,000 miles. And I would typically ride a saddle for two years or more. In that time, I had three different types of clamping hardware: Thomson and Specialized and, for 2015 only, Dimond. This was my first issue.

- The problem clearly happens, but it's not overwhelming. I described it as unlikely, but definitely not impossible or even improbable. And it seems, at first glance anyway, to be a function of more than just the saddle.

- John has seen it with the Cervelo most often, but I haven't asked what other bikes are on the list. I have now seen it with a Dimond. My friend Jay saw it twice on a SpeedConcept, but using the old-style clamp that was identical to the Specialized clamp that I never had an issue with.

So, basically, there is no clear conclusion. It was enough a problem that John switched to cro-mo, but not enough of a problem that I couldn't log countless miles without an issue until Saturday.

I do note that Kraig Willet's broken Fizik also had solid Ti rails. And that Fizik no longer uses solid Ti but instead carbon, cro-mo, or a their own proprietary k:ium alloy. Hollow metal rails seems like a better idea to me than solid, as they should be more likely to buckle than fracture.

"Non est ad astra mollis e terris via." - Seneca | rappstar.com | FB - Rappstar Racing | IG - @jordanrapp
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Re: Kona Pro Bike Failures [devashish_paul] [ In reply to ]
Quote | Reply
devashish_paul wrote:
Guddis wrote:
Carbon cranks brake. Done it 4 times.


Seriously, first time I have heard of a crank breaking and I have had carbon cranks on 2 bikes (but generally stuck with Al).
Ive broken two Al cranks, and one BB...and Im not a big guy whatsoever. It happens.
Stephen J

I believe my local reality has been violated.
____________________________________________
Happiness = Results / (Expectations)^2
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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Rappstar wrote:
GMAN19030 wrote:
Rappstar wrote:
rferic18 wrote:
Didn't Rapp's saddle break?


Yes. The saddle rails snapped in four places. Progressively. One rail snapped about 30km into the ride, and it was manageable, but with the saddle being weakened by the one rail snapping, it just kept breaking more. By the time I was climbing to Hawi, the saddle was basically just loosely held onto to the top of the seatpost.

After the turnaround in Hawi, I flagged down tech support and sad, "I need a saddle." They had one guys bike on the roof, and we just pulled the saddle off and swapped it in. But obviously wasn't able to position it correctly. It was better than what I had, but it was pitched way up, so I had the choice of either riding it MTB style - sitting back big-slam style on it - or sitting with the nose of the saddle jammed into my prostate. I needed to stand a lot to take pressure off and just generally was pretty uncomfortable. But I was able to finish the ride and thought I might run okay. But my legs were pretty messed up from doing 150km without proper support under my ass...

When you think about "shit happens" during a race, this was not something that ever entered into my consciousness... Kona definitely has some Bermuda-Triangle-esque qualities when it comes to bikes.


I've always avoided carbon railed saddles but I put a Dash saddle on my bike last winter... mainly because I wanted to try the Dash but I wish Dash had a Ti railed saddle.

Sorry about your bad luck.


These were titanium rails that snapped. Solid titanium rails...

I guess they should have gone with Aermet.

Stephen J

I believe my local reality has been violated.
____________________________________________
Happiness = Results / (Expectations)^2
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Re: Kona Pro Bike Failures [stephenj] [ In reply to ]
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I was thinking more like adamantium

"Non est ad astra mollis e terris via." - Seneca | rappstar.com | FB - Rappstar Racing | IG - @jordanrapp
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Re: Kona Pro Bike Failures [stephenj] [ In reply to ]
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stephenj wrote:
devashish_paul wrote:
Guddis wrote:
Carbon cranks brake. Done it 4 times.


Seriously, first time I have heard of a crank breaking and I have had carbon cranks on 2 bikes (but generally stuck with Al).

Ive broken two Al cranks, and one BB...and Im not a big guy whatsoever. It happens.
Stephen J

I am surprised by the number of people who reported their stories about broken cranks (including Dan and Andrew Coggan). I am just surprised, because I started riding in 1980, and never seen a broken crank in real life and never heard of any training partners breaking them, and never seen it happen in a protour cycling race or pro triathlon race or any of the local/regional/national events that I have been at. Literally this thread is the first time I hear of everyone with cranks cracking/breaking. I am still curious what happened to Jeff Symond's crank...whether it cracked or if it came off the spindle.
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Re: Kona Pro Bike Failures [devashish_paul] [ In reply to ]
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Jeff confirmed to me after the race that the binder bolts came loose (or were loose) and that it came off the spindle.

"Non est ad astra mollis e terris via." - Seneca | rappstar.com | FB - Rappstar Racing | IG - @jordanrapp
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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Thanks Jordan. Mine was in a Blue Triad, so not sure what actual type clamp they use. I'm nowhere near the mileage guy you are and it lasted a year at most. Pretty disappointing I must say. Back searching for the right saddle.....

I appreciate your insight and the candid words.
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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Hello Rappstar and All,

Perhaps this is the future ..... where we don't need no stinking rails .......... from 60 years ago.

This is a Dash saddle and seat post ........... but a seat post adapter and a fastening plate attached to the saddle (like my Adamo with rails removed) should work just fine. Tilt can be adjusted with shims and wedges.

If you need a bit of vibration relief ...... put in a thin pad of elastomer material before fastening it down.

If you need a lot of vibration relief cut a piece out of an old Hoka shoe sole and put it in there.

Also this clean design will put more air to the low pressure area behind your butt and should make you a bit faster ........ and it will be damn hard to break.














.

Cheers, Neal

+1 mph Faster
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Re: Kona Pro Bike Failures [devashish_paul] [ In reply to ]
Quote | Reply
devashish_paul wrote:
logella wrote:
What I've heard is that when he went to apply the brakes for the turn the cable snapped and which led to the crash. The bars snapped as a result of the crash.


That's too bad about Matt. After my crash at IM Switerland in 2011, and seeing how badly carbon base bars shatter, I have gone to Aluminium basebar only. They may bend ever so slightly in a crash, but you can likely get up and continue your day if your body is OK.

Do you know if the cable snapped or did it just come lose at the Allen Key bolt where the cable attaches to the brakes. I literally have never heard of a brake cable snapping in all my years of cycling. The forces on them SHOULD be too low to cause a failure. There is a reason why brake cables are thicker and more robust than shifter cables. I know it is easy to Monday morning QB all this (that's what fans are supposed to do anyway) but would be very surprised with a truly "snapped" brake cable. Real bummer for Matt however you look at this.

In terms of Symond's broken crank. I bet you the crank was not broken. I am guessing it came lose. Again, I have never heard of a broken crank, but I have heard of cranks improperly tightened coming lose and this happening after travel is not entirely uncommon either.

I just posted the video of Jeff riding by at mile ~95 or so on the bike and the crank arm is intact - it may be loose, he was unclipped and pedaling with one leg.
https://www.facebook.com/...?v=10207744664120581

-SD

https://www.kickstarter.com/...bike-for-the-new-era
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Re: Kona Pro Bike Failures [SuperDave] [ In reply to ]
Quote | Reply
SuperDave wrote:
devashish_paul wrote:
logella wrote:
What I've heard is that when he went to apply the brakes for the turn the cable snapped and which led to the crash. The bars snapped as a result of the crash.


That's too bad about Matt. After my crash at IM Switerland in 2011, and seeing how badly carbon base bars shatter, I have gone to Aluminium basebar only. They may bend ever so slightly in a crash, but you can likely get up and continue your day if your body is OK.

Do you know if the cable snapped or did it just come lose at the Allen Key bolt where the cable attaches to the brakes. I literally have never heard of a brake cable snapping in all my years of cycling. The forces on them SHOULD be too low to cause a failure. There is a reason why brake cables are thicker and more robust than shifter cables. I know it is easy to Monday morning QB all this (that's what fans are supposed to do anyway) but would be very surprised with a truly "snapped" brake cable. Real bummer for Matt however you look at this.

In terms of Symond's broken crank. I bet you the crank was not broken. I am guessing it came lose. Again, I have never heard of a broken crank, but I have heard of cranks improperly tightened coming lose and this happening after travel is not entirely uncommon either.

I just posted the video of Jeff riding by at mile ~95 or so on the bike and the crank arm is intact - it may be loose, he was unclipped and pedaling with one leg.
https://www.facebook.com/...?v=10207744664120581

-SD

I wonder if the bolts were loose and as a result he stripped the splines by pedaling...

"Non est ad astra mollis e terris via." - Seneca | rappstar.com | FB - Rappstar Racing | IG - @jordanrapp
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Re: Kona Pro Bike Failures [Diabolo] [ In reply to ]
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Was Brad really competing barefoot? Awesome athlete back a couple of years. Barefoot on Hawaiian tarmac sounds risky
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Re: Kona Pro Bike Failures [lacticturkey] [ In reply to ]
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lacticturkey wrote:
Was Brad really competing barefoot? Awesome athlete back a couple of years. Barefoot on Hawaiian tarmac sounds risky

Don't think Brad ever did Hawaii. Focused on short course, ITU, F1, etc. He ran barefoot at an indoor race in France (in the Velodrome). Very short stuff, spectator-friendly taking place in the Bordeaux Velodrome (they did another one in Paris Bercy too the same year I think).
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Re: Kona Pro Bike Failures [ggeiger] [ In reply to ]
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Man that's a weird break.
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Re: Kona Pro Bike Failures [stephenj] [ In reply to ]
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stephenj wrote:
Rappstar wrote:
GMAN19030 wrote:
Rappstar wrote:
rferic18 wrote:
Didn't Rapp's saddle break?


Yes. The saddle rails snapped in four places. Progressively. One rail snapped about 30km into the ride, and it was manageable, but with the saddle being weakened by the one rail snapping, it just kept breaking more. By the time I was climbing to Hawi, the saddle was basically just loosely held onto to the top of the seatpost.

After the turnaround in Hawi, I flagged down tech support and sad, "I need a saddle." They had one guys bike on the roof, and we just pulled the saddle off and swapped it in. But obviously wasn't able to position it correctly. It was better than what I had, but it was pitched way up, so I had the choice of either riding it MTB style - sitting back big-slam style on it - or sitting with the nose of the saddle jammed into my prostate. I needed to stand a lot to take pressure off and just generally was pretty uncomfortable. But I was able to finish the ride and thought I might run okay. But my legs were pretty messed up from doing 150km without proper support under my ass...

When you think about "shit happens" during a race, this was not something that ever entered into my consciousness... Kona definitely has some Bermuda-Triangle-esque qualities when it comes to bikes.


I've always avoided carbon railed saddles but I put a Dash saddle on my bike last winter... mainly because I wanted to try the Dash but I wish Dash had a Ti railed saddle.

Sorry about your bad luck.


These were titanium rails that snapped. Solid titanium rails...


I guess they should have gone with Aermet.

Stephen J

9310 will get you 95% of the way there for 10% of the price :)
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Re: Kona Pro Bike Failures [GreenPlease] [ In reply to ]
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GreenPlease wrote:
Man that's a weird break.

I thought so. Good thing I was on the trainer at the time.
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Re: Kona Pro Bike Failures [Diabolo] [ In reply to ]
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Diabolo wrote:
lacticturkey wrote:
Was Brad really competing barefoot? Awesome athlete back a couple of years. Barefoot on Hawaiian tarmac sounds risky


Don't think Brad ever did Hawaii. Focused on short course, ITU, F1, etc. He ran barefoot at an indoor race in France (in the Velodrome). Very short stuff, spectator-friendly taking place in the Bordeaux Velodrome (they did another one in Paris Bercy too the same year I think).

If I recall correctly Brad Bevan's strategy was to hammer the swim and T1 quickly and lap the field on the bike, sit in, no running shoes (so saves another 10 seconds) and then get out running early and try to lap the field on the run....then sit in (as he did behind Lessing and Allan) and then sprint in for the finish a full lap ahead.

As for Symond's lose crank bolt, I've done that too, in a A- race (St. Croix)....it started coming lose in the last 10K. I had to get the crank removed before the race to properly glue on the quarq magnet and the tech in the shop did not have a torque wrench and just tightened on feel. I only noticed the looseness of the crank some time after crashing at 20K (at an aid station, not major, but enough for some road rash and a sprained left hand and some handlebar and brake straightening). Not sure the crash had anything to do with the crank coming loose though because I landed on the non drive side and the crank was coming loose on the drive side (that's the way the Quarq Elsa would come loose). In any case, I see the lose crank syndrome a lot more with a variety of modern cranks vs the old taper square (but I don't want to say anything, I'll get 100 people come on here saying their taper square cranks came off the BB spindle !!!).
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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
Quote | Reply
maybe because cervelo posts say 12 NM max? or do they, can't recall. at any rate, that is way more clamping force than needed and going that far may well cause damage. Dash says not to exceed 5 or 6 at most, ie right at the limit of where the saddle might rotate in the current cervelo posts
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Re: Kona Pro Bike Failures [devashish_paul] [ In reply to ]
Quote | Reply
In any case, I see the lose crank syndrome a lot more with a variety of modern cranks vs the old taper square (but I don't want to say anything, I'll get 100 people come on here saying their taper square cranks came off the BB spindle !!!).

Mine did, once, on a shitty old Norco mountain bike (pre-suspension days). It pretty much rattled the bolt loose and came off.

Friend of mine also broke a crankset (left side) while on a group ride. Strong rider, but I think that crank had been in a crash, had a hairline crack in it anyway. When we looked at it after the crash, we could tell that it had been cracked for quite a while.

Swimming Workout of the Day:

Favourite Swim Sets:

2020 National Masters Champion - M50-54 - 50m Butterfly
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Re: Kona Pro Bike Failures [cartsman] [ In reply to ]
Quote | Reply
cartsman wrote:
My money's on bad wrenching on the brakes. I ran the same brake cables for 10 years and ~30,000 miles on one bike without having a problem, including quite a few emergency stops with wheels locked up! Ironically I finally changed the cables last year at the same time as replacing the calipers, and after less than 12 months I've got a sticky rear brake which is driving me nuts and I can't figure out the root cause.
Have you changed the cable housing too? Could be rusty or slightly damaged.

Francois-Xavier Li @FrancoisLi
"We don't stop playing because we grow old; we grow old because we stop playing." George Bernard Shaw
http://www.swimrunfrance.fr
http://www.worldofswimrun.com
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Re: Kona Pro Bike Failures [jeffp] [ In reply to ]
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jeffp wrote:
maybe because cervelo posts say 12 NM max? or do they, can't recall. at any rate, that is way more clamping force than needed and going that far may well cause damage. Dash says not to exceed 5 or 6 at most, ie right at the limit of where the saddle might rotate in the current cervelo posts

Most single-bolt hardware have torque requirements that high. On the Specialized post, I could never get it to hold at anything less than 150in-lbs, or roughly 15Nm; 12Nm was recommended, IIRC, but I could never get it to hold. The only post I've used where 5-6Nm would actually hold the saddle in place is a two-bolt system like the Thomson.

John actually thinks - and I agree - that it's more a function of the length of the support structure. The rail do not snap at the clamp. They snap at a midpoint. So it's either that the clamp supports it not enough, or, John seems to think, too much. A clamp that's too long puts all the load on a shorter section of rail.

"Non est ad astra mollis e terris via." - Seneca | rappstar.com | FB - Rappstar Racing | IG - @jordanrapp
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Re: Kona Pro Bike Failures [Fix] [ In reply to ]
Quote | Reply
Yup, replaced calipers, cables and housing at the same time. Worked fine for 6 months then started sticking. Guess something has worked its way in there somehow. Will likely end up replacing housing and cable again as they're not exactly expensive, just kind of annoying when it worked fine for a decade previously!
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Re: Kona Pro Bike Failures [cartsman] [ In reply to ]
Quote | Reply
cartsman wrote:
Yup, replaced calipers, cables and housing at the same time. Worked fine for 6 months then started sticking. Guess something has worked its way in there somehow. Will likely end up replacing housing and cable again as they're not exactly expensive, just kind of annoying when it worked fine for a decade previously!

Spray some lube in the caliper pivot points and increase the spring tension a touch.

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Re: Kona Pro Bike Failures [Rappstar] [ In reply to ]
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Rappstar wrote:

Sorry for the long answer to the short question.

This should probably be your signature.

Sucks about the saddle. Good luck next year.

How does Danny Hart sit down with balls that big?
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Re: Kona Pro Bike Failures [devashish_paul] [ In reply to ]
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As much as you can call running behind Mark Allen and Simon Lessing 'sitting in', yes that was the strategy and how it played out :-)
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