Carl wrote:
First I've heard of it. I've put in a query to the Quality guys to see if there are reports coming in from other angles (like your shop, for example).
Have to admit, it does seem odd that this would only happen from trainer usage...though in the absence any ride-generated breeze gravity will take your sweat (or products of a leaky bottle or hose/straw) right to the lowest part of the bike, so maybe not all that unusual. There are
products to help with that...are you using one? A fan to help keep you dry (and cool) while you are locked in?
More questions to help me get accurate info back to the Quality guys:
The bike has never been out in the rain, or washed? Brand new bearings have been put in and the same thing happened to them? Was the bearing function poor when they were checked or was it OK and just looked really bad?
Carl, I bought the bike in late July last year and used it been outdoors, it was in the rain a few times and used during a races (including Ironman Louisville). I wash the bike often but always dry it with compression air. I am very methodical in taking care of my bikes and I personally greased the bearings every 2-3 months and before the races. I use Park Tool polylube grease for things like bearings, screws, etc. I noticed the first signs of rust right before Louisville back in August no more than 3-4 weeks after I bought the bike. I figured the bearing may been like that to begin or maybe, by mistake, the orange seal ring wasn't on properly so I re-grease it all, place it as well as I could and made sure the cranks were properly installed/tight as indicated torque specifications (with park tool torque wrench).
My friend who posted above (czechchick) got the bike at the very first time and she ode outdoors; she raced Ironman Kona in October and before the trip, I personally checked her bike and is when I noticed she also had some rust on that bearing. I did the same process as with mine (e-grease it all, place it as well as I could and made sure the cranks were properly installed/tight as indicated torque specifications with park tool torque wrench). She also raced Ironman Cozumel in December so I repeated the same process late November and I once again noticed the rust on the left bearing and this time was worst which is one of the pics she posted).
This made me wonder and checked mine as I began to noticed a creaking noise coming from the bottom bracket and it was the same story. The bearings were 'ok' originally function-wise but have deteriorated as the rust has progressed to the point czechchick left one is now unusable (ball bearings creak /inside ring don't turn anymore). And mine, in spite of having replaced with a new one, now is beginning to show rust yet again, and is a matter of time until it starts deteriorating. Acknowledging this may be amplified by the sweat when riding outdoors, we have taken the steps to attempt preventing it (riding with a fan, placing towels on top tube, etc.) and still, if some sweat/water finds it's way in, it continues to rust. But it is tough to fully protect that area. So the problem seems to be the seal for sure and more so when it is happening in 2 bikes of the the very same model and size. It is unrealistic to expect this as a normal issue and replace the bearings often. That's why I wanted to approach you as well to see if Trek has heard of this before and/or have solutions. My local bike store is still waiting a response from Trek.
I hope that helps, thanks!
Jorge Martinez
Head Coach - Sports Science
E3 Training Solutions, LLC
@CoachJorgeM