"Operator error!" Watch who you call out there. :0) There literally isn't another company offering the level of precision band saw work (on wood) as the folks I work for. It's pretty much the only reason we stay in business - no one else can do what we do. Typical job spec is rosewood strips cut 36"x.065x.25, bandsawed dimension is .065, allowable variance of .003, plus only, with no visible saw marks. Lot of 1k pieces (that's what I did part of Friday afternoon.) Our ex-aircraft tech employee wasn't allowed in the mill room - we kept him at the lathe and the Bridgeport, where he belonged :0)
I stand by what I said: and, by the way, I have seen several steer tubes blown apart from doing just what you recommend, back in my bike industry days. Note that these catastrophes were not covered by warranty.
You can probably get away with cutting a carbon tube on a woodshop bandsaw, but It's the wrong tool for the job, and it's bad advice - heck, you don't do it yourself, why recommend it?
Have you happened to look at, for example, a Record seat post? "Potato chip structure" is actually a pretty good description.
34.5"x.040x.1, bandsawed dimension .040, +.003 variance, 5 rejects out of 400.
Tech writer/support on this here site. FIST school instructor and certified bike fitter. Formerly at Diamondback Bikes, LeMond Fitness, FSA, TiCycles, etc.
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