While I think we were a bit "over zealous" in our testing procedures, I would say that it was more common than not. I base that on my experiences in other companies and dealing with component suppliers, etc.
I honestly can't remember the nature of many of the surprises, but there was usually a lot of "there is no way that should have happened".
Interesting side note - there was a stem / seatpost company that we would NOT spec....because their products always failed VERY quickly in our fatigue testing. I won't name the company, but it was a brand that is widely recognized to be "bullet proof" and very durable. But we couldn't use them....
Chicago Cubs - 2016 WORLD SERIES Champions!!!!
"If ever the time should come, when vain and aspiring men shall possess the highest seats in government, our country will stand in need of its experienced patriots to prevent its ruin." - Samuel Adams
I honestly can't remember the nature of many of the surprises, but there was usually a lot of "there is no way that should have happened".
Interesting side note - there was a stem / seatpost company that we would NOT spec....because their products always failed VERY quickly in our fatigue testing. I won't name the company, but it was a brand that is widely recognized to be "bullet proof" and very durable. But we couldn't use them....
Chicago Cubs - 2016 WORLD SERIES Champions!!!!
"If ever the time should come, when vain and aspiring men shall possess the highest seats in government, our country will stand in need of its experienced patriots to prevent its ruin." - Samuel Adams