MTM wrote:
I tried to avoid re-lubing them for as long as possible as it seems like the seal gets worse each time you fill them with new grease (and push the old grease out through/around the seal), i.e. each new packing of grease lasts shorter and comes out quicker from the spindle. I'm using their own grease and grease gun.
I've tried taking them apart to install a new seal (and new pedal body), but I can't for the life of me get the torx screw in the end of the spindle loose in order to get the pedal body off the spindle. They must be using some pretty fierce LocTite.
Hey, just saw this. I've disassembled my Aero Zero's a few times when I wanted to change spindles (And I also prefer that to re-grease them vs. the gun that makes a huge mess)
So, that Torx bolt is loctited with the permanent bond type. Speedplay doesn't want you to remove it, and if you force it you WILL strip it before it lets go. (Slightly less likely on the Torx than the allen heads they used to use, but point remains, very certain to strip it)
The solution is to get a torx bit (just the bit) and insert it as normal, then heat the back end of the bit (torch would be best, but a heat gun and some patience will probably work) until it's HOT enough to transfer into the bolt / threads. Obvious disclaimer... don't point the heat directly at the pedal.
There is also a c-clip that's hard to see that holds everything together you'll need to remove if you want to get the bearings out as well. I replaced the o-rings every time I disassemble as after a while they will deform and pop out. Can't remember all the size specs off the top of my head, 5/16 ID I think.
*one other thing if anyone tries disassembling totally that I forgot about...
On my Aero Zero's there was a little ring (not c-clip) on the needle bearing side that has to be removed to get everything apart. You will bend it and it'll probably never go back in. I threw them away... no problem in ~2 years. Disheartening when it happened though.
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