Zipp 11 Speed Conversion (188 Hub)

On my to-do list for this month is getting my rear 808 ugpraded to 11 speed. Picked up a 11 speed freehub body for cheap, and while doing some research during the process of installing it learned that there’s a whole kit for this with a different axle, end cap, and subsequent redish. Oops. The kit typically runs at about $190 online, or $225 for the complete service from wheelbuilder.com plus shipping both ways. I did manage to find the kit for about $150 at a smaller retailer and planned on doing that myself, then having LBS mess with the spokes to center the hub.

However, I recently discovered a seller on eBay selling a direct conversion kit with an aftermarket freehub body, no new axle or further adjustments required. It’s just $90 and patience for the overseas shipping. I assume the Zipp kit has more parts simply because that’s what it takes to reuse the existing 11 speed freehub body design instead of one that is measured out for a straight conversion replacement. Additionally, it’s also compatible with the even older V6 hubs.

https://www.ebay.com/i/173509601791

Has anybody here used this (or the ceramic version) before?

A few weeks ago I did this conversion with the Zipp kit on a Zipp 808.

Zipp gives you a new axle that slightly moves the hub to give more space to the wider 11sp freehub-body. So you need to redish the wheel, because post-conversion the rim will be slightly off-center.

I don’t exactly know about the ebay offer because I have never tried this. I believe there is a trick to machine the 10sp freehub-body making space for the wider 11sp cassettes.

Alternatively you could consider using a Campagnolo 11sp free hub body.

If there is any possibility I would go with what Zipp recommends.

There is more interesting information in this thread:

https://forum.slowtwitch.com/…=zipp%20xdr#p7227151

On my to-do list for this month is getting my rear 808 ugpraded to 11 speed. Picked up a 11 speed freehub body for cheap, and while doing some research during the process of installing it learned that there’s a whole kit for this with a different axle, end cap, and subsequent redish. Oops. The kit typically runs at about $190 online, or $225 for the complete service from wheelbuilder.com plus shipping both ways. I did manage to find the kit for about $150 at a smaller retailer and planned on doing that myself, then having LBS mess with the spokes to center the hub.

However, I recently discovered a seller on eBay selling a direct conversion kit with an aftermarket freehub body, no new axle or further adjustments required. It’s just $90 and patience for the overseas shipping. I assume the Zipp kit has more parts simply because that’s what it takes to reuse the existing 11 speed freehub body design instead of one that is measured out for a straight conversion replacement. Additionally, it’s also compatible with the even older V6 hubs.

https://www.ebay.com/i/173509601791

Has anybody here used this (or the ceramic version) before?

I had my LBS use the zipp kit last year and with labor total cost was about $120

The easiest and cheapest way to do this is to buy an Ultegra 11 speed cassette and have a machine shop remove 1.85mm off the back of it.

He could also buy an Ultegra 11-34 and not do anything else. It will fit on a 8, 9, 10 speed hub.

https://www.competitivecyclist.com/shimano-ultegra-cs-hg800-cassette

https://bike.shimano.com/en-EU/product/component/ultegra-r8000/CS-HG800-11.html

Edit: You’ll need a GS Rear Derailleur

The 11-34 cassette is CS-HG800.

Ultegra cassettes are CS-R8000.

I’m aware of that option, looking to just have it work as-is without modifying cassettes.

I guess my main concern is a lack of understanding on the technical aspects of how the rim/spokes/hub interact, or wheelbuilding in general. With the existing hub, does the kit+redish have some tensioning/balance aspect that keeps things within tolerance, aside from just centering it afterwards? I know Zipp has had trouble with their hubs in the past. As much as I’d like to save ~$70 or more over the OEM solution I’d rather not have any drastic effects under high load. I do road race/sprint with these on occasion.

I suppose that line of thought will end up making my decision for me unless advised otherwise, but I try to learn as much as possible along the way.

If you look at the links I posted they both say Ultegra. Even the one from bike.shimano.com

That is really weird that the Shimano website says Ultegra for the 11-34 cassette.

Notice that the lockring does not say Ultegra on it.

I know, they should have called it M8000 or XT.

I suppose that since their GS derailleur is rated to 34 teeth they felt a need to put the Ultegra name on a 34.

I think that an 11-34 cassette would look weird on a Zipp 808 wheel.

I guess my main concern is a lack of understanding on the technical aspects of how the rim/spokes/hub interact, or wheelbuilding in general. With the existing hub, does the kit+redish have some tensioning/balance aspect that keeps things within tolerance, aside from just centering it afterwards? I know Zipp has had trouble with their hubs in the past. As much as I’d like to save ~$70 or more over the OEM solution I’d rather not have any drastic effects under high load. I do road race/sprint with these on occasion.

I suppose that line of thought will end up making my decision for me unless advised otherwise, but I try to learn as much as possible along the way.
The spoke tensions should remain the same pre and post redishing. A LBS would check with a tension meter.

He could also buy an Ultegra 11-34 and not do anything else. It will fit on a 8, 9, 10 speed hub.

https://www.competitivecyclist.com/...ra-cs-hg800-cassette

https://bike.shimano.com/...000/CS-HG800-11.html

Edit: You’ll need a GS Rear Derailleur

And why would you get a 11-34 cassette for a Zipp 808 wheel outside a 1x setup?

He could also buy an Ultegra 11-34 and not do anything else. It will fit on a 8, 9, 10 speed hub.

https://www.competitivecyclist.com/...ra-cs-hg800-cassette

https://bike.shimano.com/...000/CS-HG800-11.html

Edit: You’ll need a GS Rear Derailleur

And why would you get a 11-34 cassette for a Zipp 808 wheel outside a 1x setup?

To solve the original poster’s problem for about $80 - or -

Average 60+ man/woman AG doing a hilly to mountainous triathlon

Just about anyone racing Triple T Ohio

Not everyone that owns aero wheels is a super-biker.

I guess my main concern is a lack of understanding on the technical aspects of how the rim/spokes/hub interact, or wheelbuilding in general. With the existing hub, does the kit+redish have some tensioning/balance aspect that keeps things within tolerance, aside from just centering it afterwards? I know Zipp has had trouble with their hubs in the past. As much as I’d like to save ~$70 or more over the OEM solution I’d rather not have any drastic effects under high load. I do road race/sprint with these on occasion.

I suppose that line of thought will end up making my decision for me unless advised otherwise, but I try to learn as much as possible along the way.
The spoke tensions should remain the same pre and post redishing. A LBS would check with a tension meter.

Perhaps this is the part I was missing when trying to visualize the process. So both sides are adjusted, and there’s no net change as the hub is recentered?

I’m probably just overthinking it, as usual. The effect I’m expressing concern about would be absolutely minimal, it’s a shift of <2mm and only represents an actual change at the end of the cassette, the rest is overlapped with the existing.

He could also buy an Ultegra 11-34 and not do anything else. It will fit on a 8, 9, 10 speed hub.

https://www.competitivecyclist.com/...ra-cs-hg800-cassette

https://bike.shimano.com/...000/CS-HG800-11.html

Edit: You’ll need a GS Rear Derailleur

And why would you get a 11-34 cassette for a Zipp 808 wheel outside a 1x setup?

To solve the original poster’s problem for about $80 - or -

Average 60+ man/woman AG doing a hilly to mountainous triathlon

Just about anyone racing Triple T Ohio

Not everyone that owns aero wheels is a super-biker.

Yeah, 11-34t would really be excessive for me, even with 1x and a dinner plate (detrimentally, at that point, as tooth counts are so widely spaced). I race mostly in FL so would rarely use anything approaching a bailout gear.

I guess my main concern is a lack of understanding on the technical aspects of how the rim/spokes/hub interact, or wheelbuilding in general. With the existing hub, does the kit+redish have some tensioning/balance aspect that keeps things within tolerance, aside from just centering it afterwards? I know Zipp has had trouble with their hubs in the past. As much as I’d like to save ~$70 or more over the OEM solution I’d rather not have any drastic effects under high load. I do road race/sprint with these on occasion.

I suppose that line of thought will end up making my decision for me unless advised otherwise, but I try to learn as much as possible along the way.
The spoke tensions should remain the same pre and post redishing. A LBS would check with a tension meter.

No, they wouldn’t remain the same tension. Any wheel builder would know that.

That’s cool.

The next thing I would do is what jimatbeyond said in post #4

I’ve had that done for 2 of my friends.

Some guy sells modified Ultegra 11 speed cassette’s on eBay. He does the machining for you (to fit 8/9/10s hubs)and of course it’s a little more $ but not too much. Seems to be easier to buy that than any of the other options.

The guy on eBay is selling the modified Ultegra cassettes for $135.

You can buy an Ultegra cassette for $65 and have it modified for about $30.