Custom BTA riser for narrow arm cups

Hey the slowtwitch hive mind, I’ve got a Vision trimax sI013 aerobar set-up with the vision deep pads run as narrow as possible, but want to try to run a BTA bottle. There’s a bridge between the arm cups as part of the bars, I wondered if this was something I could replace with a 3D printed or machined part that fits in using the existing bolt holes but has a built in riser for me to mount a cage on above my arms a la revolver do or as Sam Long kinda runs but more DIY. Is this something feasible, or am I forgetting some crucial detail that will scupper my plans? Any help/suggestions/random factoids or opinions welcomed

I have had success with nylon spacers and longer bolts from the hardware store. I have also bent aluminum stock from lowes to make an upside down “u” shaped bridge that I mounted the bottle cage on.

Wolf tooth has some accessories that may work. Worth checking out.

I used some 3t aerobar risers. As rare as hens teeth in their own right now, but something like https://www.wiggle.co.uk/prime-noosa-tt-aero-handlebar-riser-kit will probably work

I used some 3t aerobar risers. As rare as hens teeth in their own right now, but something like https://www.wiggle.co.uk/prime-noosa-tt-aero-handlebar-riser-kit will probably work

Did you use these?

https://mybikeshop.com/products/3t-vola-pro-riser-kit-10mm-20mm.html?sku=20330109

I am in a similar situation - would be curious to see other folks set up.

MrTri123 - I feel really dumb, well dumber than usual, but how would you use those pieces to raise a bottle cage? Maybe I need more coffee this morning, but the ‘arch’ piece would pose some difficulty?

I am in a similar situation - would be curious to see other folks set up.

MrTri123 - I feel really dumb, well dumber than usual, but how would you use those pieces to raise a bottle cage? Maybe I need more coffee this morning, but the ‘arch’ piece would pose some difficulty?

Sorry I have no idea lol

I was asking the person who talked about them

HA - my bad - totally misread your response!

I used some 3t aerobar risers. As rare as hens teeth in their own right now, but something like https://www.wiggle.co.uk/…-handlebar-riser-kit will probably work

Did you use these?

https://mybikeshop.com/...mm.html?sku=20330109

No, these.

https://www.probikekit.co.uk/…-30032/10943872.html

I made something exactly like this for my aerobars.

The armcups are a ‘monopad’ I made myself from carbon fibre. I also drilled holes in the middle to attach the bottle holder to. The orange part is a 3D printed spacer to get the bottle in the correct position. I tried several sizes to make sure I don’t bump my chin to the bottle, yet I can get my head low enough.

If you have (access to) a 3D printer and bolts, it should be relatively simple. Do you have holes in the middle of the aerobar bridge for attachment?

https://i.imgur.com/fEW9Q3U.jpg

https://i.imgur.com/22iH29P.jpg

https://i.imgur.com/tVIM67p.jpg

no, the bridge bolts in between the arm rests either side, I was wondering if printing a part that could have the spacer for the cage like you have bolted into a bridge a person I know has printed that replaces the current one. You can see the bridge part I’d replace in the photo below from this article Vision Trimax Carbon SI 013 - Slowtwitch.com (I’ve got these bars but high sided arm cups on instead Vision R25 armrest | VISION (visiontechusa.com))

(the best photo I’ve got to hand showing arm cups/lack of space between them)

Screenshot 2022-03-21 162101.png
Screenshot 2022-03-21 162613.png
Screenshot 2022-03-21 162841.png

Yes you could replace the bridge for a 3D printed one with the BTA mount integrated, that is a neat solution.

Keep in mind that, when the bridge is replaced by a 3D printed version, it looses its structural/stability function. I am not sure how the aerobar is designed, this might be a bad/unsafe thing to do.

If so, you could design a 3D printed bottle holder that clamps around your bridge, to keep the bridge original

Hey Timmetje,

great setup! Could you please provide some more information about your custom monopad?
I was thinking about doing something similar and found a “memory-carbon-plate” which is shapeable with a heat gun.
Did you use something like this?

Best,

Julian

Hi Julian,

I am not familiar with this memory plate you mention.

I first made a mould using a foam material. I cut two wooden boards to define the shape, then used a hot wire to cut the foam to this shape (see below).
Then, I used vacuum infusion to make the carbon U-shape. At the time I worked at a company designing all kinds of carbon composite products, so I had access to the material and equipment. However, this can also be done relatively simply using a wet lay-up process.
Afterwards, it was cut and sanded to shape. I used a foam from aliexpress which is kept in place using double sided tape.

Let me know how you get on :wink:

PS sorry for the large photo size

https://i.imgur.com/yl0yNP2.jpg

https://i.imgur.com/DhyihEr.jpg

https://i.imgur.com/QSIuZnR.jpg

https://i.imgur.com/LOT6WUe.jpg

I am searching for this exact same thing for my SC. I wonder what Sam L uses as well?

IMG_3921.jpeg

Most of the Trek pros have had theirs made by Trek (Rudy confirmed for his). So far I have resorted to long M5 screws and some nylon spacers as someone else mentioned above. It’s working OK, not the neatest but is a good first step to figure out the best positioning before having a printed adapter made.