What is the ideal crank arm length for someone who is 6’1.
This is individual and most people would just tell you to stick with 175s, but I am an inch shorter and use 190mm PCs that Frank made for me. (Inseam is 34.5 in/87.6 centimeters)
Is there a real difference or one just has to get use to it
You answered your own question—you didn’t even notice a 2.5 mm difference. However, there is a huge difference in my 190s and I like them much better.
Power transfer is better with one or the other (short vs long)
This is debatable. If 170s provide a proper range of motion for someone of a particular size, why would a taller person not need a much longer crank? However, the people who would tell you that nobody needs longer than 175 probably have never tried anything longer. If you were to suggest that they use 150s they might look at you like you had two heads, but that is essentially what they are tell you when they say a tall person should just use 175s.
How is cadence affected by the length of the crank arm
On regular 190s I found I could easily match my previous cadences. On the 190 PCs I was a little low in the beginning, but it came around until I averaged 95 rpm on PCs in a 14-mile bike leg, around 90 for a 40K and 87 for a 53k race this past spring.
If I train 85% of the time on my road bike with 175 crank arms and 15% of the time on my tri bike with 172.5 cranks arms, how does this affect my performance? Is there any risk of injury?
2.5 mm is nothing, but I’m never quite sure why people don’t do the bulk of their riding on their race bike. Unless the position is nearly identical you are not training much like you are racing.
If I’m going to buy the power cranks what size should I buy them 175 or 172.5
Maybe neither. I would suggest you buy the adjustable cranks for a number of reasons. It is much easier to ride PCs in the beginning with shorter cranks. Start out riding them at 170 and work you way up.
Try out the .216 times your inseam in centimeters (be as exact as possible) and work your way up to the recommended length over time. That way you will know if you like longer cranks and won’t have to buy multiple cranks to find out. Frank actually makes two types of adjustable cranks—one has a huge range, like 160mm-220mm and the other has a smaller range of adjustability from 165-185, but is also much lighter weight. I race on mine and think the second option is the best way to go. Others might not agree.
Chad