BobAjobb wrote:
Tom_hampton wrote:
s13tx wrote:
I drilled the holes and now they are about half inch closer to each other. I feel more locked in and secure this way.
I hope you are just doing that as a temporary test. Because I don't like that modification AT ALL, from a structural safety point of view. WAAAAAY too much opportunity for stress failure.
That's a good way to find out how good your helmet is.
I dont quite see it like that.
I'd defo make sure there are no nicks / notches and smooth everything, but otherwise the weakest cross section is unchanged - as there has been no metal removed from the 'line' that runs front to back through the centre line of bolt holes. Also with moving the pad inwards there is less bending moment on it (it is less cantilevered outwards).
How much the bending moment changes and in what direction is a function of the total load placed on the pad (in addition to the arm length). Yes, they've moved inwards slightly (to shorten the arm). But, the elbows may have moved from a less vertical to a more vertical position, which would increase the verticle load, and may result in a net INCREASE in bending moment. The elbow contact point (typically the start if the radius cup) is still well outboard of the mounting screws. Removing the material between the two screw holes (one slot, and one hole) will allow the material to deform under load. Further, the old slot that has been cut across (to create a "t" shape) now become stress concentrators.
*I* wouldn't ride it for more than a 20m test ride or two on a known smooth road. No way *I* would ride anywhere I could experience a significant shock such as a pothole. The consequence for an unexpected front end structure failure is just too great.
But, thats just one engineer's opinion.