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Is this normal?
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I flipped the stem on my road bike and removed two spacers. I put everything back together/tightened everything down….On close inspection, I noticed a hair's width in between the bottom of the bottom spacer and the top of the head tube, as well as a hair's width of space between the top of the bottom spacer and bottom of handlebars. (I'm being overly descriptive-sorry)
I worked in a bike shop and helped the mechanics flip stems and remove spacers a few times and this never came up. What might I have done wrong?
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Re: Is this normal? [melowee1977] [ In reply to ]
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If you're removing spacers, then you likely have too much steerer for what you're trying to clamp up -- the top cap is bottoming out on the steerer before it clamps the stem down to the headset. Add a spacer back in there (above the stem) and see of those gaps disappear.

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Re: Is this normal? [melowee1977] [ In reply to ]
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Along the same lines as what briders said. The top cap bolt is used to adjust the tension/play in the headset. You make the adjustments while the stem bolts are loose.
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Re: Is this normal? [melowee1977] [ In reply to ]
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Upon further reading, I'm wondering how you could have worked in a bike shop and not have the answer be obvious. Besides the butchered vocabulary... Hair width space between spacer and head tube? There should be bearings between there. Handlebars? Those don't even factor into this issue. How about a picture?

If you have indeed removed a spacer and not shortened the steerer, then that is your problem right there. Put the spacer back in (whether you move if from under the stem to over is immaterial), re-tension the stack-up with the top cap bolt, then tighten the stem bolts.

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Some are born to move the world to live their fantasies...

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http://www.mjolnircycles.com/
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Re: Is this normal? [melowee1977] [ In reply to ]
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And before you ride the bike again, engage the front brakes and rock the bike forward and backwards. If you have movement/play in the fork/steerer, etc at all, please don't ride the bike and make sure you've got enough spacers to that the compression plug has effectively pre-loaded the whole thing, and/or that you really tighten down the stem bolts AFTER tightening the compression plug (assuming carbon steerer).
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