Andrewmc wrote:
I am looking for a second, cheap to run car
I am looking at cars from 2000-2005, only looking at petrol and with as little electronics as possible - there was not a great deal then in the vehicles i am looking at.
So i think things to be concerned about are;
Brakes - discs, rotors, pads, noise, jarring etc
Corrosion - arches, sills, trunk and engine bay - anywhere else to look for damage beyond panels?
Transmission - no idea what to look for. Thoughts?
Accident damage - how can i tell. Obviously door alignment etc but what else? Overspray?
Engine - how do i know if i am going to inherit a rebuild?
Any guidance on buying used?
If you already have a specific type (make/model) in mind, then do some checking on parts and possibly labour cost for replacement items such as the brake components, suspension (shocks / struts / ball joints and bushings) and exhaust as well as the major engine wear items (which should only be timing belt / water pump / spark plugs, in a modern engine). Those are likely to need replacing or refurbishment at some point and then you can amortize their cost according to where the car currently is with respect to replacement of those items.
For a modern overhead cam engine driven by a timing belt, its replacement is the single most critical maintenance item on the entire car, especially if the valves and pistons are of the interference type. There are a few cars where the timing belt can fail and the valves will not hit the pistons (or each other) but they're getting more rare, and a full rebuild on a high mileage vehicle is possibly not cost effective unless you got a killer deal on it. When doing the timing belt it is normal practice to also replace the water pump as well as any idlers or tension rollers on the front of the engine, since the cost of the parts is not high compared to the labour involved in getting it all in and out of there when you don't already have the belt off.
Transmission: For a manual, the clutch condition is a fairly important thing. Check that all gears operate without noise either on acceleration or overrun. If you're testing a rearwheel drive car, listen for driveshaft rumble or rear axle bearing noise. Not expensive to fix but best to avoid it. Front wheel drive cars may have worn CV joints - accelerate in a corner and listen for telltale clicking/rattling from the front shafts. The synchronizers may whine a bit when you engage from a significant engine/transmission revs mismatch but there should be no pre-engagement (grinding) or popping out of gear.
An automatic should shift smoothly but firmly in all gears. Kickdown should work. Manual override selection should work. The interlocks (neutral / park safety switches) should work.
Bodywork is pretty locale specific... the UK and Western Europe can have some pretty extended damp conditions so you're probably more used to looking at and for rust than many people in North America. Exterior panel rust is not good but structural rust is a real killer in terms of repair cost. So, look under carpets, behind sound deadening panels, and in the engine compartment as well as inside the fender (wing) panels for rust and also whether or not any rustproofing was applied.
I bought a 2001 Toyota Echo (Vitz to you, I think) with the 1500 cc engine, back in 2006. Since then I've put about 100,000 km on it and it's been flawless. The only repair I did to it, other than oil, brake pads and tires, was to have the front wheel bearings replaced because there was a rumble that we could not otherwise eliminate.
Less is more.