PennBen wrote:
Two things:
First thing:
I have the first gen Kickr.
I've had the same thing happen but only when putting on higher watts. Same thing with tri or road bike. My cassette came loose a couple of times so I've tightened it. That seemed to help. I didn't pull it apart like you did - kudos for the courage, the Kickr isn't cheap. I wondered if you knew where you were in the cassette or at a higher wattage when you noticed the noise? Is it all the time? Thanks!
Second thing:
I used to work for a Kickr dealer. The rep was nonexistent and super unhelpful but their customer service line was great when people would come into the shop with issues. So maybe give them a call.
Well, I didn't really pull it apart, i just removed one of the covers.
The online support did get back to me (I hadn't mentioned the WD40 thing to them...). They basically verified what I was thinking, that they believe one of the bearings has worn out. They said my trainer is from 2014, thus no warranty coverage, but that I could ship it to them for repairs..
I've replied asking why I can't replace the bearing myself, and how much it will cost to have it repaired, and shipped back to me in Canada.
I know that shipping it from Canada to the US for the repair will cost me upwards of $100 due to the weight (shipping costs from Canada to anywhere are ridiculous)...
It sucks that the new breed of trainers - none of them last like computrainers did. Pretty much have to accept that they are a disposable item that you'll pay ~300-500 per year to use........... :(
Oh, to answer your other questions - I leave it in the same gear as I use erg mode with trainer road.
When the problem started, I did try another gear just for the hell of it, didn't help.
The cassette - mine has come loose in the past as well, I check the lock nut every so often now, and I had just replaced the freehub about a month ago as the inside spacers had apparently worn out and the cassette wouldn't turn properly.
But these new noises aren't from that area, they are from the lower bearing where the shaft goes through to the power unit.